Custom Non-Standard Blade Battery Box Enclosure | Free CAD Drawings – SanJun Hardware
Custom Non-Standard Blade Battery Box Enclosure
Custom Non-Standard Blade Battery Box Enclosure(1)
Custom Non-Standard Blade Battery Box Enclosure(2)
Custom Non-Standard Blade Battery Box Enclosure(3)
Custom Non-Standard Blade Battery Box Enclosure(4)
Custom Non-Standard Blade Battery Box Enclosure
Custom Non-Standard Blade Battery Box Enclosure(1)
Custom Non-Standard Blade Battery Box Enclosure(2)
Custom Non-Standard Blade Battery Box Enclosure(3)
Custom Non-Standard Blade Battery Box Enclosure(4)

Non-Standard Blade Battery Box Metal Enclosure & New Energy Energy Storage Chassis Housing Fabrication

SanJun Hardware is a professional non-standard precision sheet metal processing factory based in Rugao, specializing in customized metal housings for blade battery packs and new energy energy storage chassis for global new energy enterprises.
Most overseas buyers face huge troubles when customizing non-standard battery cabinets: lacking structural design drawings, high independent design costs, poor cabinet structural strength, insufficient outdoor waterproof and anti-corrosion performance, and inconsistent assembly gaps. We completely solve these industry pain points with our exclusive service: completely free production-ready CAD drawing design, customers do not need to provide any self-drawn drafts.
Our full-process sheet metal workshop realizes integrated production from laser cutting, CNC bending, full penetration welding to weather-resistant surface coating, with machining tolerance controlled within ±0.05mm~±0.1mm. All non-standard blade battery boxes and energy storage chassis comply with ISO9001, RoHS and IP protection standards, widely applied to household energy storage, industrial & commercial energy storage, new energy vehicles, RV power supply, off-grid solar energy storage and other global scenarios.

SanJun Hardware provides one-stop OEM & ODM non-standard sheet metal customization service for blade battery metal boxes and new energy storage chassis shells, covering full production procedures including laser blanking, CNC precision bending, reinforced full welding, customized heat dissipation structure, sealing groove processing, electrostatic anti-ultraviolet powder coating and finished product full inspection.

Core Competitive Advantage: Free Custom Drawing Design (No Client Self-Designed Drawings Required)

Non-standard energy storage battery housings have highly differentiated internal layout, size and structural requirements. Many overseas customers cannot launch projects smoothly due to the lack of professional cabinet design drawings, and hiring industrial designers will bring extra high costs and long waiting cycles.

SanJun Hardware’s senior structural engineers provide zero-cost drawing customization service for all clients: according to your blade battery size, internal module layout, required IP waterproof grade, installation mode and operating environment, we independently complete 2D engineering drawings and 3D simulation models, support unlimited revision until matching your production demand. This service greatly saves your design expenditure and shortens the whole product development cycle.

Key Industry Difficulties We Fully Overcome

  1. Low structural rigidity & cabinet deformation under heavy load: Adopt thickened steel plate + built-in multi-layer reinforcing rib structure, enhance overall bearing capacity, effectively avoid sagging and permanent deformation after long-term placement of blade battery packs.
  2. Weak waterproof, dustproof and salt fog resistance: Optimized integrated folded edge + full-circle double EPDM sealing strip design, stably reach IP54/IP65 protection grade; support hot-dip galvanizing + double-layer weather-resistant coating, suitable for coastal, high-temperature, rainy and dusty harsh outdoor environments.
  3. Uneven assembly gaps & inaccurate hole positions: Strict precision machining control with standard tolerance ±0.1mm, high-precision customized tolerance up to ±0.05mm, ensure perfect matching of door panels, mounting holes and heat dissipation components, convenient for automatic assembly of battery modules.
  4. Poor heat dissipation leading to battery safety risks: Customized open/closed air duct, layered ventilation and heat dissipation window structure according to battery heat generation parameters, reduce internal temperature rise and avoid overheating failure of blade batteries.
  5. Single specification, unable to meet differentiated non-standard demand: Support fully personalized non-standard customization in size, thickness, surface color, lock structure, wiring hole position, installation bracket and anti-theft design, no MOQ limit for small batch trial orders.

Raw Material & Manufacturing Standard

We supply multiple material options to match different usage environments: cold rolled steel, galvanized steel, SUS304/SUS316 stainless steel. All semi-finished products go through deburring, rust removal, surface passivation and high-adhesion powder coating; finished products pass full dimensional inspection, sealing test and load test before delivery. Our factory holds ISO9001 quality management system certification, all products meet RoHS environmental standards.

Wide Applicable Industry Scenarios

Our customized non-standard blade battery metal boxes and energy storage chassis housings serve all mainstream new energy markets worldwide:
  • Household wall-mounted energy storage power stations
  • Industrial & commercial distributed energy storage equipment
  • Off-grid solar photovoltaic energy storage systems
  • New energy commercial vehicle & passenger vehicle blade battery packs
  • RV, yacht, mobile engineering vehicle portable power storage
  • Remote island, mountain area outdoor independent power supply equipment
  • Emergency backup energy storage cabinet for communication base stations
Latest Product

Check out our Product

View More
Custom Outdoor Waterproof Dust‑Proof 5G Communication Base Station Power Cabinet (1)

Custom Outdoor Waterproof Dust‑Proof 5G Communication Base Station Power Cabinet

<p>This outdoor 5G base‑station power cabinet is purpose‑built for telecom power supply units.</p> <p>It delivers stable waterproof, dust‑proof and thermal management performance for long‑term field deployment.</p> <p>We supply free production‑ready CAD drawings. No client‑provided sketches are needed.</p>
Read More
Custom 241kWh Liquid‑Cooled Energy Storage Cabinet Enclosure

Custom 241kWh Liquid‑Cooled Energy Storage Cabinet Enclosure

<p>This non‑standard 241kWh liquid‑cooled energy storage cabinet enclosure is engineered for lithium‑ion battery systems.<br /> It supports internal liquid‑cooling layout, high‑strength structural load‑bearing and reliable outdoor environmental resistance.</p> <p>We deliver free production‑ready CAD drawings according to project requirements, so customers do not need to provide self‑designed sketches.</p>
Read More
Custom Sheet‑Metal Fabrication for Outdoor Power Box & Energy‑Storage Distribution Cabinet Enclosure

Custom Sheet‑Metal Fabrication for Outdoor Power Box & Energy‑Storage Distribution Cabinet Enclosure

<p>We fabricate heavy‑duty sheet‑metal enclosures for outdoor power distribution and energy‑storage systems. Featuring IP54‑IP65 waterproof & dust‑proof performance, reinforced anti‑deformation structure and anti‑salt‑spray surface finishing.</p> <p><strong>We deliver free 2D/3D CAD design according to your requirements, no drawing files from buyers needed</strong>, solving common pain points like cabinet water‑leakage, structural sagging and assembly mismatch for harsh outdoor working conditions.</p>
Read More
Custom IP65 Waterproof Outdoor Power Distribution Sheet Metal Cabinet

Custom IP65 Waterproof Outdoor Power Distribution Sheet Metal Cabinet

<p>Professional OEM sheet metal maker of custom outdoor waterproof & dustproof power distribution cabinets for solar PV, municipal power, industrial automation and energy storage.<br /> Free 2D/3D CAD structural design available if you have no finished drawings. Featuring double-seal rainproof structure, ±0.1mm precision processing and anti-corrosion coating, our cabinets resist deformation, water leakage and dust ingress outdoors.<br /> Full in-house one-stop production ensures consistent quality and fast delivery for sampling and bulk production.</p>
Read More
Latest News

Check out our blog posts

View More

28/ augustus

Precision 2U Rack Chassis Engineering for Enterprise Data Center

Solve 2U server thermal & fitment issues with SanJun's precision sheet metal engineering. Request your free DFM review & custom quote today!
Read More
Precision 2U Rack Chassis Engineering for an Enterprise Data Center

27/ augustus

Arc-Resistant Switchgears Design & Sheet Metal Fabrication

Build safer high-voltage cabinets with SanJun Hardware. Expert arc-resistant sheet metal design, DFM optimization & IEC/IEEE certified fabrication.
Read More
Arc-Resistant Sheet Metal Design Guidelines for High-Voltage Switchgear Cabinets

21/ augustus

Precision Alignment for Multi-Interface Telecom Housings

Eliminate tolerance stack-up with SanJun Hardware’s OEM/ODM precision telecom sheet metal housings. Achieve 0.01mm alignment & seamless EMI shielding!
Read More
Precision Alignment Solutions for Complex Multi-Interface Telecom Housings

20/ augustus

Cable Management Framework in Modular Network Device Chassis

Discover custom sheet metal chassis & cable management solutions that optimize thermal performance, prevent EMI, and boost serviceability with SanJun.
Read More
Cable Management Architecture in Modular Network Device Chassis

14/ augustus

Thermal Management for Outdoor Enclosures in Extreme Climates

Protect BESS & 5G equipment in extreme climates with SanJun Hardware’s custom thermal management sheet metal enclosures. Get a free DFM quote in 24 hours!
Read More
Advanced Thermal Management Strategies for Outdoor Enclosures in Extreme Climates

13/ augustus

Optimize High-Density Rack Airflow in Custom Rack Enclosures

Discover custom rack enclosures with engineered duct channeling by SanJun Hardware to optimize thermal management, prevent throttling, and lower PUE.
Read More
Optimizing High-Density Rack Airflow and Duct Channeling in Custom Rack Enclosures

Clients We've Served

sunsea-logo
hisense-logo
tcl-logo
boe-logo
Haier logo
AMD logo
ASUS logo
HP logo
Lenovo logo
Digital China logo
Skyworth logo
Han's Laser logo
logo14
logo15
logo16
logo17
logo18
logo19
logo20
logo21
logo22
Home
WhatsApp
Email
Contacts