Custom Precision Sheet Metal Fabrication
CUSTOM-BUILT · MOQ 1 PIECE

Custom Precision Sheet Metal Fabrication – BESS Cabinet Manufacturer

Custom sheet metal, not off-the-shelf — built around your exact requirements.

  • Your RequirementsShare drawings, specs or hand sketches
  • Free DFM & CADProduction-ready drawings at no cost
  • Rapid PrototypingFirst sample ships in 7–10 days
  1. SanJun Hardware is a seasoned precision sheet metal
  2. We adopt carbon steel as primary raw material to fabricate
  3. Our in-house one-stop production solves classic industry
  4. Widely applied in power grid, energy storage, charging
  • ✓ Free CAD design
  • ✓ IP54–IP55
  • ✓ ±0.1 mm tolerance
  • ✓ ISO 9001 factory
  • ✓ Quote in 24h
⚙

You Buy Manufacturing Capability, Not A Fixed Product

Every cabinet on this page was built for a specific project. Your dimensions, materials, protection grade, door layout and cable entries are all decided by you — we handle structure design, process planning, fabrication and testing. This page shows what we have done and what we can do for your project.

  • SPCC cold-rolled steel, 1.2–2.0mm thick
  • IP54–IP65 protection, salt-spray tested
  • Precision CNC bending, ±0.1mm tolerance
  • Full welding + powder coating finish
  • In-house tooling & stamping capability
  • One-stop: design → fabrication → assembly

Product Overview

1. Product Overview

Our outdoor power distribution cabinets are tailor-made carbon steel sheet metal housings designed for long-term outdoor harsh working conditions. Integrated sealing structural design achieves excellent waterproof, dustproof and anti-static effects, which can effectively shield internal electrical components from rain, sand, dust, static electricity and temperature fluctuation damage.

All cabinet dimensions, door structures, ventilation holes, cable inlets, lock configurations and IP protection levels can be fully customized to match your electrical layout and installation scenarios.

2. Core Competitive Advantages & Industry Difficulties We Have Overcome

✅ Exclusive Edge: Free Full CAD Drawing Design Service

Most sheet metal factories require purchasers to supply complete engineering drawings before quotation and production. SanJun Hardware breaks this threshold: you only need to inform us your installation space, internal component layout, required IP grade and functional demands. Our professional engineering team will complete all structural design drawings free of charge. You do not need to prepare any drafts by yourself, saving your R&D cost and communication cycle greatly.

✅ Technical Pain Points Solved Through Precise Sheet Metal Craft

  1. Resolved cabinet bending & welding deformation: Reinforced frame structure eliminates thermal deformation, keeping cabinet shape stable all year round outdoors
  2. Fixed uneven powder coating & poor anti-corrosion: Multi-layer outdoor weather-resistant baking paint ensures uniform surface, strong UV resistance & rust prevention
  3. Improved assembly dimensional error: Strict tight tolerance control guarantees perfect fitting of doors, locks and sealing strips
  4. Optimized sealing failure issue: Custom rubber sealing strips realize stable waterproof & dustproof performance under temperature variation
  5. Stable anti-static function: Professional surface treatment effectively eliminates static accumulation, protecting sensitive power modules

✅ One-Stop In-House Fabrication Workflow

Whole procedures finished inside our factory: Laser Cutting → CNC Bending → Seamless Welding → Precision Punching → Outdoor Grade Surface Spraying → Sealing Assembly. No need to cooperate with multiple suppliers, unified quality control, shorter lead time and lower comprehensive procurement cost.

3. Material & Surface Treatment Options

  • Main Material: Cold rolled carbon steel, galvanized steel, optional stainless steel for coastal high salt spray areas
  • Surface Finish: Outdoor weather-proof powder coating, anti-rust primer + topcoat, salt spray resistant treatment
  • Protection Performance: IP54 / IP55 / IP65 customizable waterproof & dustproof grade, persistent anti-static property
  • Customizable Items: Cabinet thickness, external size, lock style, ventilation panels, cable glands, mounting brackets

4. Wide Application Scenarios

Outdoor power distribution stations, solar energy storage systems, EV charging pile control cabinets, roadside automation equipment, communication base station power cabinets, industrial outdoor control boxes, municipal engineering power facilities.

5. Factory Quality Assurance

All products comply with ISO quality management system & RoHS environmental standards. Every cabinet passes waterproof test, dust test and dimensional inspection before delivery. We accept small trial orders and mass bulk production, guarantee on-time delivery for global industrial buyers.

😩 Typical Buyer Pain Points

  • No mature structural drawings for outdoor meter cabinets
  • Expensive third-party design fees before you can even quote
  • Water seepage and rust at door seams after outdoor installation
  • Compartments too small for multi-group meters and wiring
  • Lock and hinge failure after repeated field access
  • Coating fading and chalking under long-term UV exposure

✅ How SanJun Solves Them

  • Free production-ready CAD design — you send specs, we draw
  • $0 engineering fees, drawings delivered in days
  • Integrated rain-proof top brim + double sealing slots
  • Custom compartment layout sized to your meter quantity
  • Heavy-duty hinges and weatherproof locks, cycle-tested
  • 60–80 μm UV-resistant powder coating, salt-spray ready
★ Our Core Advantage

Free Production-Ready CAD Design

No drawings? No problem. Send your power module specs — our engineers deliver manufacturable CAD drawings free of charge, saving you $500+ in third-party design fees and weeks of engineering time.

Get My Free CAD Design
CAD FREE
MOQ 1Piece — Prototype Friendly
±0.1mmStandard Tolerance
7–10Days to First Prototype
ISO 9001Certified Factory Direct

What You Can Customize

📐Dimensions & Layout

Fully custom sizes matched to your power module, battery bank and maintenance clearance.

🧱Material & Thickness

SPCC, SGCC galvanized, SUS304 or Aluminum 5052; 1.0–3.0 mm per load and budget.

💧Protection Grade

IP54–IP55 sealing packages; upgraded gaskets and glands for harsher environments.

🚪Door & Access

Single / double / front-access / rear-access doors with custom locks and hinges.

🔌Cable Entry

Bottom or side entries, sealed gland positions and sizes to your wiring plan.

🌡️Thermal System

Vents, fans, heat exchangers or AC integration — engineered to your heat load.

Manufacturing Capability & Specifications

Custom Distribution & Metering Cabinet — Capability Range
Material OptionsSPCC / SGCC galvanized steel / SUS304 stainless steel / Aluminum 5052
Thickness Range1.0 – 2.5 mm (per structural load & enclosure size)
Protection GradeIP54 – IP65 waterproof and dust-proof
Surface TreatmentOutdoor weather-resistant powder coating, 60 – 80 μm
CompartmentsIndependent separated meter compartments, 1–3 doors customizable
Locking & SafetyCustom lock positions, sealing strips, grounding bolts
Cable EntryBottom / side knockouts with sealed glands, positions customizable
MountingWall-mounted / pole-mounted / floor-standing
StandardsDesigned to your local grid & utility standards
PackagingExport-grade plywood case with anti-rust film

* All parameters are adjustable to your project. Contact us for a tailored engineering proposal.

How We Work With You — From RFQ to Delivery

Step 1 · 24hSend Requirements

Dimensions, module layout, or even a hand sketch — any format works.

Step 2 · FreeEngineering Review

Our engineers review manufacturability and propose structure optimizations.

Step 3 · FreeCAD Design

Production-ready drawings delivered for your confirmation. Unlimited revision until approved.

Step 4 · 7–10dPrototype

First article produced with full QC report and photos for your approval.

Step 5 · 15–25dMass Production

Batch fabrication with in-process inspection at every critical step.

Step 6Delivery & Support

Export plywood packing, FOB/CIF/DDP shipping, 12–24 months warranty.

Quality Control Before Every Shipment

Quality inspection reports and photos are provided with each order, so you can confirm workmanship before the goods leave our factory. Third-party inspection (SGS / TÜV / BV) is welcome.

Request QC Report Sample

Pricing & Trade Terms — No Surprises

⏱Quotation within 24 hours

Send specs → factory-direct quote in one business day. Volume pricing: unit cost typically drops 30–50% at 100+ pcs.

💳Payment

T/T 30% deposit, 70% balance before shipment. Sample orders and long-term partners: flexible terms available.

🚢Shipping

FOB, CIF and DDP supported. Export-grade plywood case with anti-rust film as standard.

🛡Warranty

12–24 months against manufacturing defects. Responsive after-sales with replacement parts support.

Proven in the Field

SanJun Hardware supplies custom outdoor distribution and metering cabinets to utility contractors, panel builders and electrical equipment distributors across global markets. Leading OEMs and grid operators trust us with their field deployments — most started with a single prototype order and scaled up from there.

3,000+Metering cabinets delivered to EU utility contractors
0Water-ingress claims on those programs to date
100+Custom projects completed per year

Frequently Asked Questions

What is the minimum order quantity?
MOQ is 1 piece. We welcome prototype and small-batch orders so you can validate the design before scaling up.
Can you design the cabinet if we don't have drawings?
Yes. Free production-ready CAD drawing design is our core service. Provide your power module dimensions, weight and layout requirements, and our engineers will produce manufacturable drawings for your confirmation.
What drawing formats do you accept?
We accept STEP, IGS, DWG, DXF and PDF sketches. Even a hand sketch with key dimensions is enough to start.
How do you quote? What are the payment terms?
Factory-direct quotation within 24 hours of receiving your requirements. Payment by T/T (30% deposit, 70% before shipment). FOB, CIF and DDP shipping terms supported.
What is the typical lead time?
Samples take 7–10 days; mass production takes 15–25 days depending on quantity and surface treatment requirements.
Can the cabinet achieve IP55 or higher protection?
Yes. Our standard sealing design reaches IP54–IP55, and we can upgrade gaskets, cable glands and door structures for harsher environments.
Do you ship internationally?
Yes, we export worldwide with export-grade plywood packaging, and we support FOB, CIF and DDP shipping terms.

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Start Your Custom Project Today

Send your power module specifications — free CAD design and factory-direct quotation within 24 hours.

Get Free Design & Quote
✓Reply within 24h ✓MOQ 1 piece ✓NDA on request ✓12–24 months warranty
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