Gaming equipment developers and operators face distinct challenges tied to sheet metal design:
- IP-Aligned Visual Personalization: Themed gaming devices (e.g., Transformers VR pods, pirate-themed arcades) require sheet metal to match IP aesthetics—generic designs fail to deliver immersive branding.
- High-Wear Durability: Frequent user contact (joysticks, control panels) and constant use cause scuffs, dents, and coating peeling on standard sheet metal.
- Precise Component Integration: Immersive features (neon light strips, vibration modules, large screens) demand exact sheet metal cutouts—misalignments ruin user experience.
- Vibration & Shock Resistance: Motion-based gaming (racing simulators, VR pods) generates constant vibration that warps or loosens poorly reinforced sheet metal.
- Multi-Setting Adaptability: Equipment must fit compact arcade floors, spacious theme park zones, or mobile event setups—one-size-fits-all structures lack flexibility.
- Safety Compliance: Public gaming venues require sheet metal to meet anti-pinch, flame-retardancy, and child-safety standards (e.g., EU EN 71-1).
We tailor designs to resolve each pain point, with modular structures aligned to gaming device types (arcade cabinets, VR pods, multi-player stations):
For branded/themed gaming equipment, we translate IP aesthetics into durable sheet metal finishes:
- Custom Surface Treatments:
- IP-themed powder coating: Matte/gloss finishes matched to brand colors (e.g., Transformers’ metallic blue, pirate-themed aged bronze) with 60μm thickness (resists fading).
- Precision IP Branding: Laser-engraved logos (e.g., Transformers insignias) or high-adhesion UV-resistant vinyl overlays (5-year lifespan) applied to sheet metal panels—no peeling or bubbling.
- Contoured Aesthetic Frames:
AMADA CNC press brakes form curved, angular sheet metal frames (e.g., shark-shaped VR pod exteriors) to mirror IP design language, with ±0.2mm tolerance for seamless assembly.
To withstand 10,000+ user interactions monthly:
To ensure seamless alignment of lights, controls, and immersive features (critical for user experience):
- Precision Component Cutouts & Recesses:
- Laser-cut openings for core components (24–55-inch screens, joystick arrays, button panels) are calibrated to ±0.1mm tolerance—eliminating gaps, loose fits, or blocked wiring. For example:
- 10mm×5mm recessed channels (CNC-bent into sheet metal) for neon light strips: Ensures even light diffusion and protects strips from physical damage.
- 28mm-diameter button holes (aligned to a 20mm universal grid): Guarantees compatibility with standard arcade controls while maintaining visual uniformity.
- Wiring & Feature Synchronization:
- Hidden 25mm×30mm cable management channels (integrated into sheet metal frames) route wiring for lights, vibration modules, and audio systems—no exposed cords to disrupt immersion or pose tripping hazards.
- Sheet metal panels include pre-drilled mounting points for vibration motors (aligned to motion sensors) and laser-perforated speaker grilles (0.5mm holes) to preserve audio clarity without compromising structural integrity.
- Backlighting & Translucent Elements:
- 0.5mm-thick translucent sheet metal sections (custom-sized for IP-themed logos or decorative panels) are integrated into frames—paired with internal LED strips to create dynamic backlighting (e.g., glowing blue portholes for a nautical arcade cabinet) that enhances thematic immersion.
Gaming Equipment
For motion-based gaming devices (racing simulators, VR pods):
- Reinforced Frame Design:
2.5mm SPCC steel frames with robotic-welded cross-bracing (IK10 impact rating) to resist vibration from motion modules (e.g., 5G acceleration in racing sims).
- Vibration Isolation:
Rubber buffer pads (integrated between sheet metal and internal motion components) reduce frame resonance by 40%, preventing loosening or warping over time.
To fit diverse entertainment environments:
- Modular Sheet Metal Panels:
Removable side panels (secured with quick-release latches) allow operators to reconfigure device size (e.g., narrow arcade cabinets to fit 80cm-wide aisles).
- Mobile/Stationary Options:
Foldable sheet metal bases (for event gaming setups) or weighted steel frames (for permanent theme park installations)—both engineered to maintain stability.
To meet public venue safety standards:
- Child-Safe Design: All sheet metal edges are deburred and rounded (R3mm) to avoid cuts; control panels are recessed 15mm to eliminate pinch points (compliant with EU EN 71-1).
- Flame Retardancy: Internal sheet metal components use UL 94 V-0 rated galvanized steel (flame spread <100mm in 10 minutes) to meet fire safety norms for enclosed entertainment spaces.
Sanjun’s end-to-end processes ensure consistent quality for high-volume gaming equipment orders:
- IP Design Alignment Review: Our team cross-verifies sheet metal designs with client IP guidelines (e.g., color Pantones, logo proportions) to avoid branding discrepancies.
- Automated Manufacturing: 3000W fiber laser cutters and AMADA CNC press brakes deliver ±0.1mm dimensional accuracy; robotic powder coating ensures uniform color matching.
- 100% Quality Testing:
- Wear resistance: 5,000-cycle scratch tests on control panels.
- Vibration durability: 1,000-hour motion module vibration testing.
- Safety inspection: Edge rounding and pinch-point verification.
- IP-Protected Packaging: Equipment is wrapped in IP-branded protective film + EPE foam, packed in ISPM 15-certified crates to prevent finish damage during global shipping.
- Client: A U.S.-based theme park operator (50+ locations worldwide).
- Pain Points: Need for sheet metal to match Transformers IP aesthetics, vibration resistance for VR motion modules, and IP64 dust/water protection for outdoor park zones.
- Sanjun’s Solutions:
- Metallic blue powder-coated 304 stainless steel frames with laser-engraved Transformers insignias.
- Reinforced 2.5mm steel frames + rubber buffer pads (resisting 5G motion vibration).
- IP64-rated sealed sheet metal panels (1000-hour dust/water testing).
- Outcomes:
- 100% alignment with Hasbro’s IP guidelines.
- 0 frame warping reports after 6 months of daily use.
- Equipment passed EU EN 71-1 safety certification.
- Client: A German arcade chain (200+ venues).
- Pain Points: 5,000-unit order for multi-player arcade cabinets, need for 100-grit brushed steel control panels (scratch-resistant), and 20-day delivery.
- Sanjun’s Solutions:
- Automated laser cutting/bending for 2.0mm SPCC steel frames.
- Ceramic-reinforced powder coating on control panels.
- Modular side panels (narrowed to 80cm for arcade aisles).
- Outcomes:
- On-time delivery (20 days) with 0 dimensional defects.
- Control panels showed <1% wear after 3 months of high use.
- Cabinets fit 95% of the chain’s existing arcade spaces.
Q: Can Sanjun’s sheet metal designs match specific IP color/brand guidelines?
A: Yes—we use Pantone-matched powder coatings and laser-engraved branding to align with client IP standards.
Q: What’s the lead time for a 1,000-unit arcade cabinet order?
A: Prototyping (5 units): 7–9 days; mass production: 18–22 days (including testing and packaging).
Q: Are the sheet metal structures suitable for outdoor theme park use?
A: Yes—we offer IP64-rated sealed panels and UV-resistant coatings for outdoor deployment.
Sanjun’s custom sheet metal solutions turn gaming concepts into durable, immersive, brand-aligned equipment. Contact our team to share your gaming device specs and receive a tailored design proposal.
Would you like me to compile a Gaming Equipment Sheet Metal Customization Options Sheet (including material grades, IP finish options, and dimension ranges) to support your client pitches?
Leave a comments