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Sheet metal fabrication

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——Sheet Metal Fabrication for Power, New Energy & Display Industries——
Sanjun Hardware provides custom sheet metal fabrication for energy storage cabinets, EV charging enclosures, industrial control boxes and display housings. Backed by in-house engineering, full production lines and ISO-certified QC, we turn your drawings into premium enclosures with stable lead time and competitive cost.
——Partner With a Trusted Chinese Sheet Metal Manufacturer——
Submit your CAD files and specifications, and our engineers offer fast project assessment and professional DFM optimization. We support prototyping, pilot runs and mass production, delivering flexible capacity and responsive service to keep your projects on schedule.

Upload Your CAD Files for a Fast Sheet Metal Quote

Upload your 3D CAD files or drawings for custom sheet metal enclosures, cabinets or parts, and our engineering team will provide DFM feedback, price and lead time in a short time frame.

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Start Your Project Today

Drag and drop your files (up to 30 MB) or click to browse. Supported formats include STEP, IGES, DWG and PDF. Simply leave your material, thickness, quantity and surface requirements, and we will recommend the most cost‑effective sheet metal solution for your application.


    What Is Sheet Metal Fabrication?

    One-Stop Custom Sheet Metal Fabrication

    Our integrated sheet metal workflow covers cutting, bending, forming, welding and surface finishing to produce high-precision enclosures and structural components. We serve energy storage, power distribution, EV charging, industrial control, self-service kiosk and digital signage industries.
    As a dedicated OEM sheet metal manufacturer, Sanjun Hardware delivers full custom fabrication from your CAD designs, including material selection, process planning and turnkey assembly. We specialize in medium and large enclosures such as ESS cabinets, power enclosures, charging housings and display casings, with strict control over dimensional accuracy, heat dissipation and ingress protection for reliable system performance.

    Our Standard Sheet Metal Fabrication Process

    Standardized Workflow | Stable Quality & On-Time Delivery

    We follow a strict standardized process to ensure consistent quality, precise compliance and reliable lead time:

    • Material Selection

      We select cold-rolled steel, galvanized steel, stainless steel and aluminum by strength, corrosion resistance and cost to match your application.

    • Cutting

      CNC punching and laser cutting deliver accurate dimensions and burr-free edges, lowering assembly rework and improving fitting.

    • Bending

      CNC press brakes form precise angles for seamless assembly of cabinet doors, panels and covers.

    • Forming

      Stamping, rolling and punching create complex profiles, brackets and structural reinforcements.

    • Welding

      Skilled welders produce high-strength, clean joints for rigid and aesthetic enclosures and frames.

    • Surface Treatment

      Powder coating, painting and plating provide durable corrosion protection and premium visual finish.

    • Assembly

      We pre-assemble hardware and accessories per BOM, reducing your on-site installation workload.

    • Quality Inspection

      Full dimensional, appearance and functional checks ensure compliance with your drawings and industrial standards.

    • Packaging & Delivery

      Secure packaging protects products, with on-time shipment to your warehouse or project site.

    Send your CAD drawings to us, and our team will offer professional DFM design optimization to simplify your supply chain.

    Common Sheet Metal Materials

    • Cold-Rolled Steel

      Cost-effective with high strength and good formability for indoor cabinets, frames and brackets.

    • Electrolytic Steel

      Smooth surface and fine finish ideal for precision housings and commercial equipment.

    • Galvanized Steel

      Excellent corrosion resistance for outdoor power boxes, distribution cabinets and EV charging enclosures.

    • Stainless Steel

      Superior rust resistance and sleek appearance for medical, food and high-end outdoor installations.

    Our engineers can recommend the best material grade based on your working environment and performance needs.

    Tolerances & Surface Finishing

    Trusted Sheet Metal Tolerance Control

    We enforce strict tolerance management for laser cutting, bending, countersinking and assembly, ensuring perfect part compatibility and seamless fitting. We work with you to set practical tolerances balancing performance and manufacturing cost.

    Premium Finishing for Protection & Branding

    We offer anodizing, bead blasting, powder coating, electroplating, polishing, brushing, silkscreen printing and passivation. Our finishes meet functional protection and aesthetic demands, supporting IP-rated outdoor enclosures and luxury display housings with customized color, texture and weather resistance to enhance your brand image.

    Why Global Customers Choose Sanjun Hardware

    Trusted by partners in energy storage, power, industrial automation and display sectors, we deliver professional engineering backing, stable mass production quality and reliable delivery. Many projects begin with custom prototype enclosures and develop into long-term strategic cooperation for serialized sheet metal product supply.
    Service

    Our Sheet Metal Fabrication Process

    01
    Material Selection
    Material Selection
    02
    Cutting
    Cutting
    03
    Bending
    Bending
    04
    Forming
    Forming
    05
    Welding
    Welding
    06
    Surface Treatment
    Surface Treatment
    07
    Assembly
    Assembly
    08
    Quality Inspection
    Quality Inspection
    09
    Packaging and Delivery
    Packaging and Delivery

    Our Common Processing Row Materials

    • Cold-rolled Steel
      Cold-rolled Steel
      Known for its good formability and strength, commonly used in manufacturing automotive parts, machinery components, and furniture.
    • Electrolytic Steel
      Electrolytic Steel
      Renowned for its outstanding corrosion resistance, it is widely used in industries such as construction, automotive, and home appliance manufacturing.
    • Galvanized Sheel
      Galvanized Sheel
      Steel coated with a layer of zinc for corrosion resistance, commonly used in outdoor equipment, pipelines, and structural construction.
    • Stainless Steel
      Stainless Steel
      Recognized for its corrosion resistance and excellent mechanical properties, suitable for producing kitchenware, medical equipment, and architectural components.

    Tolerances

    Laser Cutting Tolerance

     

    Material Thickness Typical Tolerance
    0.5 mm-2.0 mm ±0.1 mm
    10.0 mm and above ± 0.3 mm
    2.0 mm -5.0 mm ± 0.15 mm
    5.0 mm-10.0 mm ± 0.2 mm

     

    Bending Tolerance

     

    Tolerances
    Forming and Bending: +/- 0.4 mm
    Bend to hole or feature: +/- 0.2 mm
    Linear dimensions excluding locations to bend +/- 0.1 mm
    Diameters with inserts +/- 0.06 mm
    Angularity +/- 2 degrees
    Surface roughness +/- 3.2 micrometers

     

    Countersink Tolerances

     

    Countersink Tolerances  
    Machined countersink major diameter +/- 0.254 mm
    Machined countersink minor diameter 2/3 thickness
    Formed countersink major diameter +/- 0.381 mm
    Formed countersink minor diameter +/- 0.381 mm

     

    Sheet Metal Fabrication

     

    Surface Finishing

     

    Name Materials Color Texture Thickness
    Anodizing Aluminum Clear, black, grey, red, blue, gold. Smooth, matte finish. A thin layer: 5-20 Weim Hard anodic oxide film: 60-200 Weim
    Bead Blasting Aluminum, Brass, Stainless Steel, Steel None Matte 0.3mm-6mm
    Powder Coating Aluminum, Brass, Stainless Steel, Steel Black, any RAL code or Pantone number Gloss or semi-gloss 5052 Aluminum 0.063″-0.500″6061 Aluminum 0.063″-0.500″7075 Aluminum 0.125″-0.250″ Mild Steel 0.048″-0.500″ 4130 Chromoly stee 0.050″-0.250″ Stainless Steel 0.048″-0.500″
    Electroplating Aluminum, Brass, Stainless Steel, Steel Varies Smooth, glossy finish 30-500 Weiin
    Polishing Aluminum, Brass, Stainless Steel, Steel N/A Glossy N/A
    Brushing Aluminum, Brass, Stainless Steel, Steel Varies Satin N/A
    Silkscreen Printing Aluminum, Brass, Stainless Steel, Steel N/A N/A 1 Weim
    Passivation Stainless Steel None Unchanged 5Weim-25Weim

     

     

     

    Testimonials

    What Our Clients Say

    Global Clients’ Real Feedback on Custom Sheet Metal Enclosures & One-Stop Processing Services

    What Our Clients Say-01
    "±0.01mm positional accuracy for all interface cutouts. 470 units delivered 3 days early with zero defects. Unmatched precision for our 5G power modules."
    Service 9

    Olivia

    Chief Procurement Officer, Telecom Systems GmbH
    What Our Clients Say-02
    "Sanjun delivered 300 wall-mounted server chassis 4 days early with 100% quality pass rate. Their hybrid ventilation design solved our 24/7 overheating issue, and reinforced structure increased load capacity by 30%. After 6 months of flawless operation, we signed a 3-year exclusive agreement. They are our most reliable sheet metal partner."
    Service 10

    Darlene Robertson

    Engineering Director, DataEdge Solutions (USA)
    What Our Clients Say-03
    "Sanjun solved our toughest challenges: ±0.01mm multi-interface alignment, slim design with 20% enhanced strength, and consistent quality across 800 units. Delivered 4 days early with 100% pass rate. We signed a 2-year exclusive agreement."
    Service 1

    Chloe

    Product Manager, ProAV Solutions (Australia)
    What Our Clients Say-04
    "Sanjun solved all our core challenges: 3.4cm ultra-slim design with 22% higher rigidity, ±0.01mm interface alignment, zero color difference across 1,000 units, and efficient honeycomb cooling. Delivered 5 days early with 100% pass rate. We signed a 3-year exclusive agreement."
    Service 2

    Ethan

    General Manager, Smart Electronics (Singapore)
    What Our Clients Say-05
    "Sanjun solved all our critical challenges: 4.5cm slim rack design with 25% enhanced rigidity, ±0.01mm complex interface alignment, zero color difference across 190 units, and efficient honeycomb cooling. Delivered 2 days early with 100% pass rate. We signed a 2-year exclusive agreement."
    What Our Clients Say-05-1

    David Miller

    Technical Director, ProAV Media (Germany)
    Testimonials7
    Fast, professional and high quality. Looking forward to long term business. Thank you!
    Service 4

    Lucas

    consumer
    Testimonials8
    I am very happy with the product I received. it was exactly as described and very well manufactured. Will do business again.
    Service 5

    Eli

    consumer
    Testimonials9
    I'd like to thank you and the team at Sanjun for delivering a nicely product to us and on time. We are very pleased with the product and you will get our future business.
    Service 6

    Tom

    consumer
    Testimonials5
    Sanjun is professional, making sample and mass production cargo Quality is very good! Smooth finish, no scratches. Good packing, no damage during shipment. I'll come back to order again.
    Service 7

    Mia

    consumer
    Testimonials6
    Sunjun is professional, making sample and mass production cargo Quality is very good! Smooth finish, no scratches. Good packing, no damage during shipment. I'll come back to order again.
    Service 8

    Darlene Robertson

    consumer
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