This case showcases Sanjun Hardware's custom sheet metal solutions for a 480kW UHV NEV charging pile project for an East China EV charging operator. The project aimed to deploy 500 units in coastal salt-spray environments, with core requirements including corrosion resistance, UHV-grade precision, lightweight design, and IP54 compliance. Sanjun tailored material selection (316 stainless steel, 6061 aluminum alloy), adopted advanced processes (laser cutting, 8-axis CNC bending, precision welding), and addressed 5 key challenges (salt-spray corrosion, flatness control, lightweight vs. wind resistance, door gap uniformity, mass production consistency) via professional technical solutions. The project was delivered 2 days ahead of the 30-day deadline with 100% pass rate; after 12 months of field operation, all performance indicators met standards, leading the client to renew an 800-unit contract.
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