An IT infrastructure manufacturer needed rugged, lightweight wall-mount cabinets to protect servers, switches and power modules in space-constrained edge computing sites. We delivered 400 cabinets with 19-inch rack compatibility, IP54 sealing and reinforced load-tested brackets.
Precision-engineered wall-mounted server cabinets built to your exact specifications
From initial concept to final delivery –every detail of this custom fabrication project
Edge computing and small-format data centers are pushing servers closer to users –into hallways, retail backrooms, factory floors and telecom closets where floor space is unavailable. In 2026, a leading IT infrastructure manufacturer commissioned a large-scale program for wall-mounted server cabinets that would hold real 19-inch rack hardware without requiring a floor-standing footprint.
The cabinet had to protect servers, network switches and power modules in both office and light industrial environments, while remaining light enough for safe one-person wall installation.
The customer’s existing cabinet line had three persistent complaints from installers and IT teams:
On top of that, rack rail alignment drifted across batches, so 19-inch hardware sometimes could not be mounted without modification.
We took on four engineering challenges:
We built the cabinet from 1.2mm cold-rolled galvanized steel and added precision-punched ventilation grilles and fan mounting holes on both side panels, with removable washable dust filters.
The 400-unit order shipped 6 days ahead of the 50-day schedule with a 100% pass rate on dimensional, IP54, thermal and load tests.
SanJun Hardware turned our wall-mount concept into a repeatable product. The rack alignment is perfect, the cooling design keeps our switches quiet, and installers trust the brackets. We have appointed them as our exclusive sheet metal supplier for the full wall-mounted cabinet line.
Eight reasons global brands partner with SanJun Hardware for precision sheet metal fabrication
Quality-managed production with documented processes and full traceability at every stage.
Streamlined scheduling and capacity planning ensure your orders ship when promised.
Expert design-for-manufacturing review at no cost –optimize your design before production.
Sheet metal ±0.1mm and CNC machining ±0.01mm –consistent accuracy across every batch.
From laser cutting and bending to welding, coating and assembly –all under one roof.
CMM inspection, coating adhesion tests, and 100% final inspection before every shipment.
Prototypes from 1 unit to production runs of 10,000+ –scalable capacity to match your needs.
Work directly with our engineering team –fast responses, clear updates, no middlemen.
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