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As countries around the world push harder for renewable energy, Energy Storage Systems (ESS) have become the quiet foundation that keeps the power grid running smoothly. Yet the advanced lithium-ion batteries and power electronics inside these systems depend heavily on the protective housing around them. A basic metal box simply does not cut it anymore. Modern energy projects, with their high demands, need carefully built custom enclosures that can handle tough weather conditions and still perform at their best. San Jun Hardware, a top manufacturer with more than ten years of experience, excels at turning detailed ideas into ready-to-use sheet metal products that deliver strong results.
In the field of new energy, an enclosure serves as far more than just a box. It plays a key role in keeping electricity safe, controlling heat buildup inside, and shielding against outside dangers. In big ESS setups, engineers must deal with packing dense battery packs that produce a lot of heat and demand strict protection measures.
Off-the-shelf designs frequently fall short when it comes to the particular space limits and practical needs of individual project sites. Tailored approaches form the core of successful outcomes, bringing together a clear grasp of requirements, steady quality control, and adaptable scheduling. San Jun Hardware tackles these issues by providing made-to-order options that include specific additions like strengthened frames to support thick cables and exact gaps in air-spring doors for safe entry. Through our emphasis on custom sheet metal work, we make sure each enclosure fits its intended use perfectly. This helps cut down on problems in the field and lengthens the overall service life of the system.
Started in 2010, San Jun Hardware runs from a 5,000-square-meter facility that combines manufacturing and sales. This setup allows us to offer a smooth, full-service experience for customers worldwide. Our guiding principles focus on top-notch quality and putting clients first, with the goal of becoming a trusted long-term partner in the sheet metal field.
The process from initial idea to final rollout starts with solid technical guidance. Our group of 50 skilled sheet metal engineers offers full OEM/ODM assistance, which includes Design for Manufacturing (DFM) checks. We review your 3D CAD files or technical drawings to improve the overall structure. This makes the parts easier to produce in larger quantities and helps reduce buying expenses at the same time. No matter if it’s an unusual bracket or a complicated IP65 self-service terminal integrated machine shell, our engineers make certain the layout matches the needed functions exactly.
Accuracy stands out as a defining strength at San Jun Hardware. Our plant features modern equipment, such as 4000W fiber laser cutters, AMADA CNC press brakes equipped with multi-axis backgauges, and powerful CNC punch presses. These tools let us reach very close tolerances, for instance ±0.1mm on laser cuts and ±0.2mm on bent sections. Such tight standards matter greatly in ESS work, where parts inside have to align just right to preserve electrical separation and firm support.
ESS installations often go into extreme settings, ranging from salty coastal zones to hot desert regions. San Jun Hardware draws on various materials and finishing methods to build lasting strength.
In outdoor uses, like our outdoor custom digital signage shell and IP65 self-service terminal integrated machine shell, we choose materials such as 316 stainless steel and 6061 aluminum alloy to fight rust. We create effective sealing designs with reliable gaskets and silicone strips. These meet IP65 standards and can reach IP66 for water and dust resistance. The enclosures handle strong winds, sunlight exposure, and downpours, serving as a dependable shield for the electronics within.
Keeping temperatures in check ranks high among worries for Energy Storage Systems. Our enclosures include built-in cooling elements, such as airflow paths, finned surfaces, and carefully placed vent openings. We add these during the making stage—for example, through CNC punching to create even hole patterns. This approach supports steady internal conditions that promote longer battery life and safer operation.
Although ESS remains a primary area, the production skills at San Jun Hardware cover many other sectors. This shows our ability to adjust and handle wide-ranging technical demands.
Our skill in fine-detail fabrication shows clearly in products like hospital self-service kiosk enclosures and intelligent self-service cabinets. These items require careful machining to balance tough build quality with smooth user interaction. Take our hospital self-service kiosk enclosures, for instance. They come with medical-suited features, including rust-proof coatings and smooth surfaces that clean easily to satisfy strict health rules in hospitals. In the same way, our intelligent self-service cabinets for retail and power fields use multi-axis bending for contemporary rounded frames that end up with a clean, non-glossy look.
Amid tough worldwide competition, San Jun Hardware distinguishes itself by delivering “military-grade quality” without high costs.
We follow the GB/T19001-2008 (ISO9001:2008) quality system in production. This means close oversight at every step, from checking incoming materials to putting together finished units. Every piece receives full checks on key measurements and weld strength before shipping approval. For safe overseas transport of these exact parts, we apply strong packing methods, such as made-to-fit wooden crates and cushioning layers. This guarantees arrival in excellent shape.
Thanks to adaptable output volumes, we handle small prototype runs as quickly as large orders. We usually send quotes back within 24 hours, and prototype samples finish in 3 to 7 working days. Such a quick response, paired with smart supply handling, keeps projects moving forward from start to finish without extra hold-ups.
By selecting San Jun Hardware, you gain a partner familiar with the details of today’s energy initiatives. From early drawings to the actual placement of an ESS enclosure, we supply the careful workmanship, tough build, and technical knowledge needed to support tomorrow’s power needs.
A: We work with a wide range of materials, including cold-rolled steel, galvanized steel, stainless steel (304/316), and aluminum alloys (5052/6061).
A: Yes, we design and test enclosures to meet IP65 and IP66 standards, ensuring protection against dust, rain, and harsh outdoor conditions.
A: Samples are ready in 3-7 working days. Mass production usually takes 15-20 days after design confirmation and deposit.
A: We provide various finishes, including powder coating (any RAL code), anodizing, electroplating, and specialized anti-rust treatments to enhance weather resistance.
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