Custom Sheet-Metal Fabrication for Outdoor
CUSTOM-BUILT · MOQ 1 PIECE

Custom Sheet Metal Fabrication for Outdoor – BESS Cabinet Manufacturer

Custom sheet metal, not off-the-shelf — built around your exact requirements.

  • Your RequirementsShare drawings, specs or hand sketches
  • Free DFM & CADProduction-ready drawings at no cost
  • Rapid PrototypingFirst sample ships in 7–10 days
  1. We fabricate heavy-duty sheet-metal enclosures for outdoor
  2. Featuring IP54-IP65 waterproof & dust-proof performance
  • ✓ Free CAD design
  • ✓ IP54–IP55
  • ✓ ±0.1 mm tolerance
  • ✓ ISO 9001 factory
  • ✓ Quote in 24h
⚙

You Buy Manufacturing Capability, Not A Fixed Product

Every cabinet on this page was built for a specific project. Your dimensions, materials, protection grade, door layout and cable entries are all decided by you — we handle structure design, process planning, fabrication and testing. This page shows what we have done and what we can do for your project.

  • SPCC cold-rolled steel, 1.2–2.0mm thick
  • IP54–IP65 protection, salt-spray tested
  • Precision CNC bending, ±0.1mm tolerance
  • Full welding + powder coating finish
  • In-house tooling & stamping capability
  • One-stop: design → fabrication → assembly

Product Overview

Core Strengths & Pain Points We Solve

Most overseas purchasers struggle with: expensive third‑party drafting, cabinet water‑leakage in coastal/rainy sites, cabinet sagging caused by heavy battery load, bad hole‑position matching leading to poor assembly.

✅ Free CAD & DFM design service — no drawings required from you Only share dimension, installation way, IP grade and functional demands. Our structural engineers produce production‑ready 2D/3D drawings with unlimited free revisions, cutting your pre‑development cost.

✅ Optimized outdoor weather‑resistant construction Adopt integrated rain‑eave + double EPDM sealing groove, achieve stable IP54 / IP65 rating. Built‑in reinforcing ribs prevent cabinet deformation under heavy battery module weight, eliminate sagging & welding‑joint crack risks.

✅ Precision in‑house sheet‑metal fabrication Full workflow: laser cutting, CNC bending, full‑penetration welding, anti‑corrosion powder‑coating. Tolerance ±0.1mm, guarantee precise hole location and seamless assembly. Support wall‑mount / floor‑standing / pole‑mount installation styles.

✅ Flexible material & surface options SPCC cold‑rolled steel, galvanized steel, SS304 / SS316 stainless steel available. Weather‑resistant powder‑coat, galvanizing, stainless‑steel polishing for anti‑salt‑spray in coastal environment.

Application Industry & Scenarios

  • Solar PV project: PV combiner boxes for rooftop & ground‑mount solar stations
  • Energy‑storage industry: Commercial & residential ESS / BESS battery housing
  • Municipal power engineering: Street‑light control, community power distribution cabinets
  • Industrial automation: Outdoor equipment power control enclosure
  • Harsh environment projects: Coastal salt‑fog area, high‑humidity & dusty field sites

Spec Overview

  • Protection Grade: IP54 / IP65 customizable
  • Tolerance: ±0.1mm
  • Material: SPCC / SGCC / SS304 / SS316 / Aluminum alloy
  • Surface Finish: Powder coating, galvanizing, polishing
  • MOQ: 1PC prototype acceptable, no mold cost

😩 Typical Buyer Pain Points

  • No mature structural drawings for outdoor meter cabinets
  • Expensive third-party design fees before you can even quote
  • Water seepage and rust at door seams after outdoor installation
  • Compartments too small for multi-group meters and wiring
  • Lock and hinge failure after repeated field access
  • Coating fading and chalking under long-term UV exposure

✅ How SanJun Solves Them

  • Free production-ready CAD design — you send specs, we draw
  • $0 engineering fees, drawings delivered in days
  • Integrated rain-proof top brim + double sealing slots
  • Custom compartment layout sized to your meter quantity
  • Heavy-duty hinges and weatherproof locks, cycle-tested
  • 60–80 μm UV-resistant powder coating, salt-spray ready
★ Our Core Advantage

Free Production-Ready CAD Design

No drawings? No problem. Send your power module specs — our engineers deliver manufacturable CAD drawings free of charge, saving you $500+ in third-party design fees and weeks of engineering time.

Get My Free CAD Design
CAD FREE
MOQ 1Piece — Prototype Friendly
±0.1mmStandard Tolerance
7–10Days to First Prototype
ISO 9001Certified Factory Direct

What You Can Customize

📐Dimensions & Layout

Fully custom sizes matched to your power module, battery bank and maintenance clearance.

🧱Material & Thickness

SPCC, SGCC galvanized, SUS304 or Aluminum 5052; 1.0–3.0 mm per load and budget.

💧Protection Grade

IP54–IP55 sealing packages; upgraded gaskets and glands for harsher environments.

🚪Door & Access

Single / double / front-access / rear-access doors with custom locks and hinges.

🔌Cable Entry

Bottom or side entries, sealed gland positions and sizes to your wiring plan.

🌡️Thermal System

Vents, fans, heat exchangers or AC integration — engineered to your heat load.

Manufacturing Capability & Specifications

Custom Distribution & Metering Cabinet — Capability Range
Material OptionsSPCC / SGCC galvanized steel / SUS304 stainless steel / Aluminum 5052
Thickness Range1.0 – 2.5 mm (per structural load & enclosure size)
Protection GradeIP54 – IP65 waterproof and dust-proof
Surface TreatmentOutdoor weather-resistant powder coating, 60 – 80 μm
CompartmentsIndependent separated meter compartments, 1–3 doors customizable
Locking & SafetyCustom lock positions, sealing strips, grounding bolts
Cable EntryBottom / side knockouts with sealed glands, positions customizable
MountingWall-mounted / pole-mounted / floor-standing
StandardsDesigned to your local grid & utility standards
PackagingExport-grade plywood case with anti-rust film

* All parameters are adjustable to your project. Contact us for a tailored engineering proposal.

How We Work With You — From RFQ to Delivery

Step 1 · 24hSend Requirements

Dimensions, module layout, or even a hand sketch — any format works.

Step 2 · FreeEngineering Review

Our engineers review manufacturability and propose structure optimizations.

Step 3 · FreeCAD Design

Production-ready drawings delivered for your confirmation. Unlimited revision until approved.

Step 4 · 7–10dPrototype

First article produced with full QC report and photos for your approval.

Step 5 · 15–25dMass Production

Batch fabrication with in-process inspection at every critical step.

Step 6Delivery & Support

Export plywood packing, FOB/CIF/DDP shipping, 12–24 months warranty.

Quality Control Before Every Shipment

Quality inspection reports and photos are provided with each order, so you can confirm workmanship before the goods leave our factory. Third-party inspection (SGS / TÜV / BV) is welcome.

Request QC Report Sample

Pricing & Trade Terms — No Surprises

⏱Quotation within 24 hours

Send specs → factory-direct quote in one business day. Volume pricing: unit cost typically drops 30–50% at 100+ pcs.

💳Payment

T/T 30% deposit, 70% balance before shipment. Sample orders and long-term partners: flexible terms available.

🚢Shipping

FOB, CIF and DDP supported. Export-grade plywood case with anti-rust film as standard.

🛡Warranty

12–24 months against manufacturing defects. Responsive after-sales with replacement parts support.

Proven in the Field

SanJun Hardware supplies custom outdoor distribution and metering cabinets to utility contractors, panel builders and electrical equipment distributors across global markets. Leading OEMs and grid operators trust us with their field deployments — most started with a single prototype order and scaled up from there.

3,000+Metering cabinets delivered to EU utility contractors
0Water-ingress claims on those programs to date
100+Custom projects completed per year

Frequently Asked Questions

What is the minimum order quantity?
MOQ is 1 piece. We welcome prototype and small-batch orders so you can validate the design before scaling up.
Can you design the cabinet if we don't have drawings?
Yes. Free production-ready CAD drawing design is our core service. Provide your power module dimensions, weight and layout requirements, and our engineers will produce manufacturable drawings for your confirmation.
What drawing formats do you accept?
We accept STEP, IGS, DWG, DXF and PDF sketches. Even a hand sketch with key dimensions is enough to start.
How do you quote? What are the payment terms?
Factory-direct quotation within 24 hours of receiving your requirements. Payment by T/T (30% deposit, 70% before shipment). FOB, CIF and DDP shipping terms supported.
What is the typical lead time?
Samples take 7–10 days; mass production takes 15–25 days depending on quantity and surface treatment requirements.
Can the cabinet achieve IP55 or higher protection?
Yes. Our standard sealing design reaches IP54–IP55, and we can upgrade gaskets, cable glands and door structures for harsher environments.
Do you ship internationally?
Yes, we export worldwide with export-grade plywood packaging, and we support FOB, CIF and DDP shipping terms.

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Start Your Custom Project Today

Send your power module specifications — free CAD design and factory-direct quotation within 24 hours.

Get Free Design & Quote
✓Reply within 24h ✓MOQ 1 piece ✓NDA on request ✓12–24 months warranty
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