Custom sheet metal, not off-the-shelf — built around your exact requirements.
Every cabinet on this page was built for a specific project. Your dimensions, materials, protection grade, door layout and cable entries are all decided by you — we handle structure design, process planning, fabrication and testing. This page shows what we have done and what we can do for your project.
大尺寸薄板外壳经数控折弯后易发生翘曲，导致门体闭合不严。我们采用折弯回弹补偿模具+多点定位成型工艺，确保柜体框架平整笔直，门体与柜体间隙均匀性控制在严格范围内。
切割不均匀和装配偏差会导致户外应用出现漏水风险。我们采用激光精密冲裁和焊后打磨工艺，精准匹配定制的硅胶密封槽，确保长期户外安装后仍能保持稳定的IP54/IP65防水等级。
杆夹支架的安装孔容易出现位置偏差，导致现场杆件安装困难。我们采用一次性一体式冲孔夹具，确保孔距一致，无需二次钻孔调整即可快速组装在圆形/方形杆件上。
普通表面处理在长时间的日晒雨淋下容易出现剥落和生锈。我们采用彻底的脱脂、磷化预处理以及均匀的粉末涂层，并加强边缘和焊缝覆盖，从而提供卓越的耐盐雾性能和超过10年的户外使用寿命。
完整的独立生产流程：激光切割、数控折弯、焊接、研磨、攻丝、密封槽加工、粉末涂装，无外包环节，成本控制更佳，交货周期更短，生产过程完全可追溯。
在监控通信行业的户外电气柜设计和生产方面拥有丰富的经验，熟悉 IP 防水结构设计、杆式安装组装结构和内部布线布局，能够提供专业的 DFM 优化建议，以降低您的组装和售后故障率。
对每笔订单进行首件检验、过程尺寸测试、成品防水密封抽样测试，有效避免批量生产中的尺寸波动，为大型安防工程项目提供稳定的长期订单交付。
可定制材质（SPCC、SGCC、不锈钢、铝合金）、外壳尺寸、门结构、立杆安装方式、内部隔板、电缆入口孔、IP防护等级和表面涂层；可提供激光雕刻品牌标志和个性化包装。
No drawings? No problem. Send your power module specs — our engineers deliver manufacturable CAD drawings free of charge, saving you $500+ in third-party design fees and weeks of engineering time.
Get My Free CAD DesignFully custom sizes matched to your power module, battery bank and maintenance clearance.
SPCC, SGCC galvanized, SUS304 or Aluminum 5052; 1.0–3.0 mm per load and budget.
IP54–IP55 sealing packages; upgraded gaskets and glands for harsher environments.
Single / double / front-access / rear-access doors with custom locks and hinges.
Bottom or side entries, sealed gland positions and sizes to your wiring plan.
Vents, fans, heat exchangers or AC integration — engineered to your heat load.
| Custom Chassis & Precision Structural Parts — Capability Range | |
|---|---|
| 材质选项 | SPCC / SGCC galvanized steel / SUS304 stainless steel / Aluminum 5052 / 6063 |
| Thickness Range | 0.8 – 3.0 mm (per part function and load) |
| Protection Grade | IP54 – IP65 (for protection boxes & outdoor housings) |
| 表面处理 | Powder coating / anodizing / brushed / zinc plating |
| Tolerance | ±0.1 mm standard; ±0.05 mm ultra-precision optional |
| Processes | Laser cutting, CNC punching, CNC bending, tapping, riveting |
| 焊接 | Spot welding / argon-arc / full-seam laser welding |
| 装配 | Hardware insertion, sub-assembly, wiring harness support |
| Finish Options | Deburring, grinding, silk-screen, laser marking |
| Packaging | Export-grade plywood case with anti-rust film |
* All parameters are adjustable to your project. Contact us for a tailored engineering proposal.
Dimensions, module layout, or even a hand sketch — any format works.
Our engineers review manufacturability and propose structure optimizations.
Production-ready drawings delivered for your confirmation. Unlimited revision until approved.
First article produced with full QC report and photos for your approval.
Batch fabrication with in-process inspection at every critical step.
Export plywood packing, FOB/CIF/DDP shipping, 12–24 months warranty.
Quality inspection reports and photos are provided with each order, so you can confirm workmanship before the goods leave our factory. Third-party inspection (SGS / TÜV / BV) is welcome.
Request QC Report SampleSend specs → factory-direct quote in one business day. Volume pricing: unit cost typically drops 30–50% at 100+ pcs.
T/T 30% deposit, 70% balance before shipment. Sample orders and long-term partners: flexible terms available.
FOB, CIF and DDP supported. Export-grade plywood case with anti-rust film as standard.
12–24 months against manufacturing defects. Responsive after-sales with replacement parts support.
SanJun Hardware supplies custom chassis and precision structural parts to industrial equipment makers, automation integrators and electronics manufacturers worldwide. Global OEMs trust us with their production parts — most started with a prototype batch and scaled to ongoing supply.
Send your power module specifications — free CAD design and factory-direct quotation within 24 hours.
Get Free Design & Quote
