Custom Mid Clamp, Mid Pressing Bracket &
CUSTOM-BUILT · MOQ 1 PIECE

Custom Mid Clamp Mid Pressing Bracket & – Sheet Metal Manufacturer

Custom sheet metal, not off-the-shelf — built around your exact requirements.

  • Your RequirementsShare drawings, specs or hand sketches
  • Free DFM & CADProduction-ready drawings at no cost
  • Rapid PrototypingFirst sample ships in 7–10 days
  1. We are a professional sheet metal manufacturer specializing
  2. We effectively solve bending rebound, punching hole offset
  3. Strict tolerance control, anti-corrosion surface treatment
  4. We support drawing & sample OEM customization, stable
  • ✓ Free CAD design
  • ✓ IP54–IP55
  • ✓ ±0.1 mm tolerance
  • ✓ ISO 9001 factory
  • ✓ Quote in 24h

You Buy Manufacturing Capability, Not A Fixed Product

Every cabinet on this page was built for a specific project. Your dimensions, materials, protection grade, door layout and cable entries are all decided by you — we handle structure design, process planning, fabrication and testing. This page shows what we have done and what we can do for your project.

  • SPCC cold-rolled steel, 1.2–2.0mm thick
  • IP54–IP65 protection, salt-spray tested
  • Precision CNC bending, ±0.1mm tolerance
  • Full welding + powder coating finish
  • In-house tooling & stamping capability
  • One-stop: design → fabrication → assembly

产品概述

产品概述

这些光伏金属配件是分布式太阳能电池板安装支架和太阳能底座结构的核心紧固件,主要包括中夹、中压支撑、压板和定位夹具。它们用于牢固固定相邻的太阳能电池板,消除装配间隙,抵抗风荷载和振动位移,确保光伏电站整体阵列布局整齐美观,广泛应用于屋顶分布式光伏系统、地面光伏电站、农业配套太阳能项目以及工商业太阳能发电项目。

我们克服的核心处理难题(核心竞争优势)

  1. 已解决冲压和弯曲回弹变形问题

    太阳能夹具需要一致的夹持开口尺寸;普通加工方式会导致弯曲回弹和夹持力不稳定。我们采用预补偿弯曲模具+分段冲压成型工艺,精确控制回弹,保持夹持开口均匀,实现稳定的夹持压力,防止面板松动滑移。

  2. 消除孔位置偏差和定位误差

    中夹上的对称安装孔成型后容易发生偏移,导致现场安装对准困难。我们采用一次性一体式冲孔定位夹具,确保孔距公差在±0.15mm以内,实现现场快速螺栓组装,大大提高安装效率。

  3. 已解决的薄板翘曲和不均匀成型缺陷

    薄型镀锌钢板原料冲压后容易出现表面不平整。我们采用成型后矫平工序,并运用分级压力冲压技术,保证压板表面平整,使面板与框架紧密贴合,无缝隙或局部应力变形。

  4. 户外腐蚀和边缘毛刺隐患

    粗糙的切割毛刺和未加保护的边缘在长时间户外暴露后会导致生锈。全面的去毛刺和倒圆角处理,加上定制的热浸镀锌/铝锌涂层表面处理,增强了耐盐雾性能,使其能够适应恶劣的户外雨雪和紫外线环境,使用寿命超过25年。

我们工厂的核心优势

  1. 一站式内部钣金生产线

    完整的自主生产流程:激光切割、冲压、数控折弯、冲孔、去毛刺、镀锌表面处理,无外包环节,成本控制更佳,生产全程可追溯,交货周期更短。

  2. 成熟的光伏配件定制经验

    多年来为太阳能支架制造商提供支持,对国际光伏安装标准非常熟悉,可以提供 DFM 结构优化建议,以降低您的现场安装失败率和项目总采购成本。

  3. 严格的批次一致性质量控制

    首件确认、过程尺寸检验、每笔订单的成品抽样测试,避免批量生产中的尺寸波动,支持长期框架订单的稳定交付。

  4. 灵活的OEM和ODM定制

    可定制材质(热镀锌钢、铝合金、不锈钢)、厚度、开口尺寸、孔位、弯曲结构、表面防腐处理;可提供定制激光雕刻品牌标识和包装解决方案。

应用场景

分布式屋顶太阳能发电站、地面光伏电站、工业和商业屋顶光伏系统、农业太阳能配套项目、车棚太阳能安装系统、离网太阳能发电项目。
Custom Mid Clamp Mid Pressing Bracket & – Sheet Metal Manufacturer插图

分布式太阳能安装底座系统用压接支架配件(6)

😩 Typical Buyer Pain Points

  • No ready drawings, and design houses charge heavily
  • Suppliers cannot meet tolerance or finish requirements
  • Prototype quality not matching production parts
  • Long lead times delaying your project schedule
  • High MOQ blocking small-batch validation
  • Poor communication when specs need adjustment

✅ How SanJun Solves Them

  • Free production-ready CAD design — you send specs, we draw
  • ±0.1 mm standard, ±0.05 mm ultra-precision available
  • Prototype-to-production consistency with full QC
  • Prototype in 7–10 days, production 15–25 days
  • MOQ 1 piece — validate before you scale
  • Direct engineer contact, fast DFM feedback
★ Our Core Advantage

Free Production-Ready CAD Design

No drawings? No problem. Send your power module specs — our engineers deliver manufacturable CAD drawings free of charge, saving you $500+ in third-party design fees and weeks of engineering time.

Get My Free CAD Design
CAD FREE
MOQ 1Piece — Prototype Friendly
±0.1mmStandard Tolerance
7–10Days to First Prototype
iso 9001标准Certified Factory Direct

What You Can Customize

Dimensions & Layout

Fully custom sizes matched to your power module, battery bank and maintenance clearance.

🧱Material & Thickness

SPCC, SGCC galvanized, SUS304 or Aluminum 5052; 1.0–3.0 mm per load and budget.

💧Protection Grade

IP54–IP55 sealing packages; upgraded gaskets and glands for harsher environments.

🚪Door & Access

Single / double / front-access / rear-access doors with custom locks and hinges.

🔌Cable Entry

Bottom or side entries, sealed gland positions and sizes to your wiring plan.

🌡️Thermal System

Vents, fans, heat exchangers or AC integration — engineered to your heat load.

Manufacturing Capability & Specifications

Custom Sheet Metal Fabrication — Capability Range
材质选项SPCC / SGCC galvanized steel / SUS304 stainless steel / Aluminum 5052 / 6063
Thickness Range0.8 – 3.0 mm (customizable per structural load)
Protection GradeIP54 – IP65 waterproof and dust-proof (as required)
表面处理Powder coating 60–80 μm / anodizing / brushed / plating
ProcessesLaser cutting, CNC punching, CNC bending, welding, tapping
Machining Tolerance±0.1 mm standard; ±0.05 mm ultra-precision optional
焊接Spot / argon-arc / full-seam laser welding
MountingFloor-standing / wall-mounted / pole-mounted / embedded
DimensionUnlimited custom sizing — driven by your requirements
PackagingExport-grade plywood case with anti-rust film

* All parameters are adjustable to your project. Contact us for a tailored engineering proposal.

How We Work With You — From RFQ to Delivery

Step 1 · 24hSend Requirements

Dimensions, module layout, or even a hand sketch — any format works.

Step 2 · FreeEngineering Review

Our engineers review manufacturability and propose structure optimizations.

Step 3 · FreeCAD Design

Production-ready drawings delivered for your confirmation. Unlimited revision until approved.

Step 4 · 7–10d原型

First article produced with full QC report and photos for your approval.

Step 5 · 15–25d大规模生产

Batch fabrication with in-process inspection at every critical step.

Step 6Delivery & Support

Export plywood packing, FOB/CIF/DDP shipping, 12–24 months warranty.

Quality Control Before Every Shipment

Quality inspection reports and photos are provided with each order, so you can confirm workmanship before the goods leave our factory. Third-party inspection (SGS / TÜV / BV) is welcome.

Request QC Report Sample

Pricing & Trade Terms — No Surprises

Quotation within 24 hours

Send specs → factory-direct quote in one business day. Volume pricing: unit cost typically drops 30–50% at 100+ pcs.

💳Payment

T/T 30% deposit, 70% balance before shipment. Sample orders and long-term partners: flexible terms available.

🚢Shipping

FOB, CIF and DDP supported. Export-grade plywood case with anti-rust film as standard.

🛡Warranty

12–24 months against manufacturing defects. Responsive after-sales with replacement parts support.

Proven in the Field

SanJun Hardware provides one-stop OEM & ODM custom sheet metal fabrication to equipment manufacturers, system integrators and industrial brands across global markets. Leading OEMs trust us with their metal parts — most started with a single prototype and scaled to ongoing production.

2,000+Custom metal parts & enclosures delivered
MOQ 1Piece — prototype friendly
100+Custom projects completed per year

常见问题

What is the minimum order quantity?
MOQ is 1 piece. We welcome prototype and small-batch orders so you can validate the design before scaling up.
Can you design the cabinet if we don't have drawings?
Yes. Free production-ready CAD drawing design is our core service. Provide your power module dimensions, weight and layout requirements, and our engineers will produce manufacturable drawings for your confirmation.
What drawing formats do you accept?
We accept STEP, IGS, DWG, DXF and PDF sketches. Even a hand sketch with key dimensions is enough to start.
How do you quote? What are the payment terms?
Factory-direct quotation within 24 hours of receiving your requirements. Payment by T/T (30% deposit, 70% before shipment). FOB, CIF and DDP shipping terms supported.
What is the typical lead time?
Samples take 7–10 days; mass production takes 15–25 days depending on quantity and surface treatment requirements.
Can the cabinet achieve IP55 or higher protection?
Yes. Our standard sealing design reaches IP54–IP55, and we can upgrade gaskets, cable glands and door structures for harsher environments.
Do you ship internationally?
Yes, we export worldwide with export-grade plywood packaging, and we support FOB, CIF and DDP shipping terms.

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Start Your Custom Project Today

Send your power module specifications — free CAD design and factory-direct quotation within 24 hours.

Get Free Design & Quote
Reply within 24h MOQ 1 piece NDA on request 12–24 months warranty
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