Custom Precision Sheet Metal Bent
CUSTOM-BUILT · MOQ 1 PIECE

Custom Precision Sheet Metal – BESS Cabinet Manufacturer | OEM/ODM

Custom sheet metal, not off-the-shelf — built around your exact requirements.

  • Your RequirementsShare drawings, specs or hand sketches
  • Free DFM & CADProduction-ready drawings at no cost
  • Rapid PrototypingFirst sample ships in 7–10 days
  1. We specialize in custom precision sheet metal bending
  2. We overcome ultra-thin plate deformation, complex
  3. Strict dimensional consistency, flatness control and batch
  • ✓ Free CAD design
  • ✓ IP54–IP55
  • ✓ ±0.1 mm tolerance
  • ✓ ISO 9001 factory
  • ✓ Quote in 24h

You Buy Manufacturing Capability, Not A Fixed Product

Every cabinet on this page was built for a specific project. Your dimensions, materials, protection grade, door layout and cable entries are all decided by you — we handle structure design, process planning, fabrication and testing. This page shows what we have done and what we can do for your project.

  • SPCC cold-rolled steel, 1.2–2.0mm thick
  • IP54–IP65 protection, salt-spray tested
  • Precision CNC bending, ±0.1mm tolerance
  • Full welding + powder coating finish
  • In-house tooling & stamping capability
  • One-stop: design → fabrication → assembly

产品概述

产品概述

这些定制的钣金弯曲件是专为住宅和商业储能系统以及交流/直流电动汽车充电桩开发的内部结构组件,包括模块保护罩、定位安装支架、固定支撑框架、隔离屏蔽罩和加强弯曲板。它们旨在稳固地固定电路板、线束、变压器和电气模块,在充电和储能设备内部发挥绝缘隔离、结构加固、抗振和内部空间布局布置的作用。

我们已解决的关键加工难题(核心竞争优势)

  1. 解决了薄板弯曲变形问题

    超薄冷轧钢/铝合金薄板弯曲后容易翘曲和回弹;我们采用定制弯曲模具+分段压力成型工艺,精确控制回弹值,保证成型后平整度在严格范围内。

  2. 克服复杂的多角度和深拉伸弯曲公差漂移

    对于不规则的多弯折叠支架,传统加工容易导致尺寸超出公差;我们预编程的数控弯曲补偿技术可将整体公差保持在±0.1mm以内,满足内部电子模块的高精度装配要求。

  3. 二次弯曲后同轴孔位置偏差的解决

    靠近弯曲线的孔在成型后往往会发生位置偏移;我们采用预弯曲定位孔布局+成型后精细校准,以确保孔中心对齐,螺钉装配顺畅,无需强行配合。

  4. 窄弯槽的固定边缘塌陷和毛刺缺陷

    狭窄的深弯槽容易出现边缘塌陷和毛刺;我们采用特殊的小尺寸弯头,并进行全面的后磨去毛刺处理,以保持边缘整齐无划痕,便于内部元件安装。

我们的工厂实力优势

  1. 完整的内部一站式钣金加工流程

    自有激光切割、数控精密折弯、攻丝、铆接、研磨、表面处理车间,无外包流程,成本控制更佳,生产全程可追溯。

  2. 专业新能源结构构件经验

    多年来积累了电动汽车充电器和储能装置内部支架和外壳的深度加工经验,熟悉电力设备的内部装配逻辑、散热布局和抗干扰结构设计,能够提供 DFM 结构优化建议,以降低您的装配故障率。

  3. 严格的批次一致性质量控制

    对每一批次进行首件检验、过程尺寸检验和成品全抽样测量,有效避免批量生产中的尺寸波动,为长期订单合作提供稳定的交货计划。

  4. 灵活的定制服务

    接受基于图纸/样品的 OEM & ODM 定制,可调节材料(SPCC、SGCC、铝、不锈钢)、厚度、弯曲结构、孔位置、表面处理(粉末涂层、拉丝、钝化),并提供定制标志标记。

应用场景

7kW/11kW/22kW交流家用充电器、直流快速充电桩、家用储能电池柜、工业储能柜控制模块、离网储能电站内部组装配件的内部结构支架和模块保护壳。

😩 Typical Buyer Pain Points

  • Enclosure not matching your charging module dimensions
  • Overheating inside sealed pile housings
  • Poor outdoor sealing causing PCB and connector failure
  • Vandalism and forced entry at public charging sites
  • Cable strain damaging entry points over time
  • Branding and finish looking generic, not premium

✅ How SanJun Solves Them

  • Enclosure engineered around your exact module layout
  • Validated thermal design with louvers and fan provisions
  • IP54–IP65 sealing verified before every shipment
  • Anti-theft locks, reinforced doors and tamper-resistant fixings
  • Reinforced cable glands and strain-relief structures
  • Custom branding, color matching and premium finishes
★ Our Core Advantage

Free Production-Ready CAD Design

No drawings? No problem. Send your power module specs — our engineers deliver manufacturable CAD drawings free of charge, saving you $500+ in third-party design fees and weeks of engineering time.

Get My Free CAD Design
CAD FREE
MOQ 1Piece — Prototype Friendly
±0.1mmStandard Tolerance
7–10Days to First Prototype
iso 9001标准Certified Factory Direct

What You Can Customize

Dimensions & Layout

Fully custom sizes matched to your power module, battery bank and maintenance clearance.

🧱Material & Thickness

SPCC, SGCC galvanized, SUS304 or Aluminum 5052; 1.0–3.0 mm per load and budget.

💧Protection Grade

IP54–IP55 sealing packages; upgraded gaskets and glands for harsher environments.

🚪Door & Access

Single / double / front-access / rear-access doors with custom locks and hinges.

🔌Cable Entry

Bottom or side entries, sealed gland positions and sizes to your wiring plan.

🌡️Thermal System

Vents, fans, heat exchangers or AC integration — engineered to your heat load.

Manufacturing Capability & Specifications

Custom EV Charging Pile Enclosure — Capability Range
材质选项SPCC / SGCC galvanized steel / SUS304 stainless steel / Aluminum 5052
Thickness Range1.2 – 3.0 mm (per pile rating & vandal resistance)
Protection GradeIP54 – IP65 waterproof and dust-proof
表面处理Outdoor weather-resistant powder coating, 60 – 80 μm
Thermal DesignVentilation louvers, fan mounts, heat dissipation channels
线缆管理Cable gland entries, hooks, retractable reel mounts
Human InterfaceScreen cutouts, card reader slots, emergency stop openings
MountingFloor-standing pedestal / wall-mounted / pole-mounted
BrandingSilk-screen, logo embossing, custom color matching
PackagingExport-grade plywood case with anti-rust film

* All parameters are adjustable to your project. Contact us for a tailored engineering proposal.

How We Work With You — From RFQ to Delivery

Step 1 · 24hSend Requirements

Dimensions, module layout, or even a hand sketch — any format works.

Step 2 · FreeEngineering Review

Our engineers review manufacturability and propose structure optimizations.

Step 3 · FreeCAD Design

Production-ready drawings delivered for your confirmation. Unlimited revision until approved.

Step 4 · 7–10d原型

First article produced with full QC report and photos for your approval.

Step 5 · 15–25d大规模生产

Batch fabrication with in-process inspection at every critical step.

Step 6Delivery & Support

Export plywood packing, FOB/CIF/DDP shipping, 12–24 months warranty.

Quality Control Before Every Shipment

Quality inspection reports and photos are provided with each order, so you can confirm workmanship before the goods leave our factory. Third-party inspection (SGS / TÜV / BV) is welcome.

Request QC Report Sample

Pricing & Trade Terms — No Surprises

Quotation within 24 hours

Send specs → factory-direct quote in one business day. Volume pricing: unit cost typically drops 30–50% at 100+ pcs.

💳Payment

T/T 30% deposit, 70% balance before shipment. Sample orders and long-term partners: flexible terms available.

🚢Shipping

FOB, CIF and DDP supported. Export-grade plywood case with anti-rust film as standard.

🛡Warranty

12–24 months against manufacturing defects. Responsive after-sales with replacement parts support.

Proven in the Field

SanJun Hardware supplies custom charging pile enclosures to EV charger manufacturers, charging network operators and energy companies across global markets. Growing charging brands trust us with their enclosure programs — most scaled from prototype to repeat volume orders.

1,500+Charging enclosures delivered worldwide
0Field sealing failures reported to date
100+Custom projects completed per year

常见问题

What is the minimum order quantity?
MOQ is 1 piece. We welcome prototype and small-batch orders so you can validate the design before scaling up.
Can you design the cabinet if we don't have drawings?
Yes. Free production-ready CAD drawing design is our core service. Provide your power module dimensions, weight and layout requirements, and our engineers will produce manufacturable drawings for your confirmation.
What drawing formats do you accept?
We accept STEP, IGS, DWG, DXF and PDF sketches. Even a hand sketch with key dimensions is enough to start.
How do you quote? What are the payment terms?
Factory-direct quotation within 24 hours of receiving your requirements. Payment by T/T (30% deposit, 70% before shipment). FOB, CIF and DDP shipping terms supported.
What is the typical lead time?
Samples take 7–10 days; mass production takes 15–25 days depending on quantity and surface treatment requirements.
Can the cabinet achieve IP55 or higher protection?
Yes. Our standard sealing design reaches IP54–IP55, and we can upgrade gaskets, cable glands and door structures for harsher environments.
Do you ship internationally?
Yes, we export worldwide with export-grade plywood packaging, and we support FOB, CIF and DDP shipping terms.

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Start Your Custom Project Today

Send your power module specifications — free CAD design and factory-direct quotation within 24 hours.

Get Free Design & Quote
Reply within 24h MOQ 1 piece NDA on request 12–24 months warranty
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