Custom Precision Sheet Metal Bent
CUSTOM-BUILT · MOQ 1 PIECE

Custom Precision Sheet Metal – BESS Cabinet Manufacturer | OEM/ODM

Custom sheet metal, not off-the-shelf — built around your exact requirements.

  • Your RequirementsShare drawings, specs or hand sketches
  • Free DFM & CADProduction-ready drawings at no cost
  • Rapid PrototypingFirst sample ships in 7–10 days
  1. We specialize in custom precision sheet metal bending
  2. We overcome ultra-thin plate deformation, complex
  3. Strict dimensional consistency, flatness control and batch
  • ✓ Free CAD design
  • ✓ IP54–IP55
  • ✓ ±0.1 mm tolerance
  • ✓ ISO 9001 factory
  • ✓ Quote in 24h

You Buy Manufacturing Capability, Not A Fixed Product

Every cabinet on this page was built for a specific project. Your dimensions, materials, protection grade, door layout and cable entries are all decided by you — we handle structure design, process planning, fabrication and testing. This page shows what we have done and what we can do for your project.

  • SPCC cold-rolled steel, 1.2–2.0mm thick
  • IP54–IP65 protection, salt-spray tested
  • Precision CNC bending, ±0.1mm tolerance
  • Full welding + powder coating finish
  • In-house tooling & stamping capability
  • One-stop: design → fabrication → assembly

제품 개요

제품 개요

이 맞춤형 판금 벤딩 가공품은 주거용 및 상업용 에너지 저장 시스템과 AC/DC 전기차 충전기의 내부 구조 부품으로 특별히 개발되었으며, 모듈 보호 케이스, 위치 고정 마운팅 브래킷, 고정 지지 프레임, 절연 차폐 셸 및 보강 벤딩 플레이트 등을 포함합니다. 회로 기판, 배선 하니스, 변압기 및 전기 모듈을 안정적으로 고정하도록 설계된 이 제품들은 충전 및 에너지 저장 장비 내부에서 절연, 구조 보강, 진동 저항 및 내부 공간 배치에 중요한 역할을 합니다.

당사가 해결한 주요 처리 과제(핵심 경쟁력)

  1. 얇은 판의 굽힘 변형 문제 해결

    초박형 냉간압연 강판/알루미늄 합금판은 굽힘 후 뒤틀림과 휨 현상이 발생하기 쉽습니다. 당사는 맞춤형 벤딩 금형과 분할 압력 성형 공정을 통해 휨 값을 정밀하게 제어하고 성형 후 평탄도를 엄격한 범위 내로 보장합니다.

  2. 복잡한 다각도 및 심부 인발 굽힘 공차 편차 극복

    불규칙한 다중 굽힘 접힘 브래킷의 경우, 기존 가공 방식으로는 치수 허용 오차를 벗어나기 쉽습니다. 당사의 사전 프로그래밍된 CNC 굽힘 보정 기술은 전체 허용 오차를 ±0.1mm 이내로 유지하여 내부 전자 모듈의 고정밀 조립 요구 사항을 충족합니다.

  3. 2차 굽힘 후 동축 구멍 위치 편차 문제 해결

    굽힘선 근처의 구멍은 성형 후 위치가 변하는 경우가 많습니다. 당사는 굽힘 전 위치 지정 구멍 배치와 성형 후 정밀 보정을 통해 구멍 중심 정렬을 보장하고, 강제로 끼워 맞추지 않고도 나사 조립이 원활하게 이루어지도록 합니다.

  4. 좁은 굽힘 홈에서의 고정 모서리 붕괴 및 버 결함

    좁고 깊은 벤딩 슬롯은 가장자리가 무너지고 거친 버가 생기기 쉽습니다. 당사는 특수 소형 벤딩 펀치를 사용하고 후가공 단계에서 완벽한 버 제거 작업을 통해 내부 부품 설치 시 가장자리가 깔끔하고 흠집 없이 유지되도록 합니다.

당사 공장의 강점 및 장점

  1. 모든 공정을 사내에서 한 번에 처리하는 판금 가공 워크플로우

    레이저 절단, CNC 정밀 벤딩, 탭핑, 리벳팅, 연삭, 표면 마감 등 모든 공정을 자체 보유하여 아웃소싱 없이 비용 관리가 용이하고 생산 과정 전반을 추적할 수 있습니다.

  2. 신에너지 구조 구성 요소 분야 전문 경력

    전기차 충전기 및 에너지 저장 장치 내부 브래킷 및 하우징에 대한 다년간의 심층적인 가공 경험을 바탕으로, 전력 장비의 내부 조립 논리, 방열 배치 및 간섭 방지 구조 설계에 정통하며, 조립 불량률을 줄이기 위한 DFM 구조 최적화 제안을 제공할 수 있습니다.

  3. 엄격한 배치 일관성 품질 관리

    최초 생산품 검사, 공정 중 치수 검사 및 모든 배치에 대한 완제품 전체 샘플 측정을 통해 대량 생산 시 크기 변동을 효과적으로 방지하고 장기 주문 협력을 위한 안정적인 납기를 보장합니다.

  4. 유연한 맞춤형 서비스

    도면/샘플 기반의 OEM 및 ODM 맞춤 제작이 가능하며, 재질(SPCC, SGCC, 알루미늄, 스테인리스강), 두께, 벤딩 구조, 홀 위치, 표면 처리(분체 도장, 브러싱, 부동태 처리), 맞춤형 로고 마킹 등을 조정할 수 있습니다.

응용 시나리오

7kW/11kW/22kW AC 가정용 충전기, DC 고속 충전기, 가정용 에너지 저장 배터리 캐비닛, 산업용 에너지 저장 캐비닛 제어 모듈, 독립형 에너지 저장 발전소 내부 조립 액세서리용 내부 구조 브래킷 및 모듈 보호 쉘.

😩 Typical Buyer Pain Points

  • Enclosure not matching your charging module dimensions
  • Overheating inside sealed pile housings
  • Poor outdoor sealing causing PCB and connector failure
  • Vandalism and forced entry at public charging sites
  • Cable strain damaging entry points over time
  • Branding and finish looking generic, not premium

✅ How SanJun Solves Them

  • Enclosure engineered around your exact module layout
  • Validated thermal design with louvers and fan provisions
  • IP54–IP65 sealing verified before every shipment
  • Anti-theft locks, reinforced doors and tamper-resistant fixings
  • Reinforced cable glands and strain-relief structures
  • Custom branding, color matching and premium finishes
★ Our Core Advantage

Free Production-Ready CAD Design

No drawings? No problem. Send your power module specs — our engineers deliver manufacturable CAD drawings free of charge, saving you $500+ in third-party design fees and weeks of engineering time.

Get My Free CAD Design
CAD FREE
MOQ 1Piece — Prototype Friendly
±0.1mmStandard Tolerance
7–10Days to First Prototype
ISO 9001Certified Factory Direct

What You Can Customize

Dimensions & Layout

Fully custom sizes matched to your power module, battery bank and maintenance clearance.

🧱Material & Thickness

SPCC, SGCC galvanized, SUS304 or Aluminum 5052; 1.0–3.0 mm per load and budget.

💧Protection Grade

IP54–IP55 sealing packages; upgraded gaskets and glands for harsher environments.

🚪Door & Access

Single / double / front-access / rear-access doors with custom locks and hinges.

🔌Cable Entry

Bottom or side entries, sealed gland positions and sizes to your wiring plan.

🌡️Thermal System

Vents, fans, heat exchangers or AC integration — engineered to your heat load.

Manufacturing Capability & Specifications

Custom EV Charging Pile Enclosure — Capability Range
재질 옵션SPCC / SGCC galvanized steel / SUS304 stainless steel / Aluminum 5052
Thickness Range1.2 – 3.0 mm (per pile rating & vandal resistance)
Protection GradeIP54 – IP65 waterproof and dust-proof
표면 처리Outdoor weather-resistant powder coating, 60 – 80 μm
Thermal DesignVentilation louvers, fan mounts, heat dissipation channels
케이블 정리Cable gland entries, hooks, retractable reel mounts
Human InterfaceScreen cutouts, card reader slots, emergency stop openings
MountingFloor-standing pedestal / wall-mounted / pole-mounted
BrandingSilk-screen, logo embossing, custom color matching
PackagingExport-grade plywood case with anti-rust film

* All parameters are adjustable to your project. Contact us for a tailored engineering proposal.

How We Work With You — From RFQ to Delivery

Step 1 · 24hSend Requirements

Dimensions, module layout, or even a hand sketch — any format works.

Step 2 · FreeEngineering Review

Our engineers review manufacturability and propose structure optimizations.

Step 3 · FreeCAD Design

Production-ready drawings delivered for your confirmation. Unlimited revision until approved.

Step 4 · 7–10d원기

First article produced with full QC report and photos for your approval.

Step 5 · 15–25d양산

Batch fabrication with in-process inspection at every critical step.

Step 6Delivery & Support

Export plywood packing, FOB/CIF/DDP shipping, 12–24 months warranty.

Quality Control Before Every Shipment

Quality inspection reports and photos are provided with each order, so you can confirm workmanship before the goods leave our factory. Third-party inspection (SGS / TÜV / BV) is welcome.

Request QC Report Sample

Pricing & Trade Terms — No Surprises

Quotation within 24 hours

Send specs → factory-direct quote in one business day. Volume pricing: unit cost typically drops 30–50% at 100+ pcs.

💳Payment

T/T 30% deposit, 70% balance before shipment. Sample orders and long-term partners: flexible terms available.

🚢Shipping

FOB, CIF and DDP supported. Export-grade plywood case with anti-rust film as standard.

🛡Warranty

12–24 months against manufacturing defects. Responsive after-sales with replacement parts support.

Proven in the Field

SanJun Hardware supplies custom charging pile enclosures to EV charger manufacturers, charging network operators and energy companies across global markets. Growing charging brands trust us with their enclosure programs — most scaled from prototype to repeat volume orders.

1,500+Charging enclosures delivered worldwide
0Field sealing failures reported to date
100+Custom projects completed per year

자주 묻는 질문

What is the minimum order quantity?
MOQ is 1 piece. We welcome prototype and small-batch orders so you can validate the design before scaling up.
Can you design the cabinet if we don't have drawings?
Yes. Free production-ready CAD drawing design is our core service. Provide your power module dimensions, weight and layout requirements, and our engineers will produce manufacturable drawings for your confirmation.
What drawing formats do you accept?
We accept STEP, IGS, DWG, DXF and PDF sketches. Even a hand sketch with key dimensions is enough to start.
How do you quote? What are the payment terms?
Factory-direct quotation within 24 hours of receiving your requirements. Payment by T/T (30% deposit, 70% before shipment). FOB, CIF and DDP shipping terms supported.
What is the typical lead time?
Samples take 7–10 days; mass production takes 15–25 days depending on quantity and surface treatment requirements.
Can the cabinet achieve IP55 or higher protection?
Yes. Our standard sealing design reaches IP54–IP55, and we can upgrade gaskets, cable glands and door structures for harsher environments.
Do you ship internationally?
Yes, we export worldwide with export-grade plywood packaging, and we support FOB, CIF and DDP shipping terms.

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Start Your Custom Project Today

Send your power module specifications — free CAD design and factory-direct quotation within 24 hours.

Get Free Design & Quote
Reply within 24h MOQ 1 piece NDA on request 12–24 months warranty
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