Custom sheet metal, not off-the-shelf — built around your exact requirements.
Every cabinet on this page was built for a specific project. Your dimensions, materials, protection grade, door layout and cable entries are all decided by you — we handle structure design, process planning, fabrication and testing. This page shows what we have done and what we can do for your project.
The metal casing process for bar displays is the cornerstone enabling their ultra-thin form factor, exceptional protection, and efficient heat dissipation—a precision industrial art that masterfully balances rigidity and flexibility.
The main casing body typically uses 6063 or 6061 aerospace-grade aluminum alloy, formed through hot extrusion. Heated aluminum rods are forced through dies with specific cross-sections under immense pressure, forming long extrusions with complex internal structures in a single operation. This process efficiently produces integrated structures featuring reinforcing ribs, heat dissipation fins, and internal wiring channels, achieving minimal weight while ensuring ultimate strength. After cutting the extruded profiles to length, all interfaces, openings, and assembly points undergo milling, drilling, and tapping via high-precision CNC machines. This guarantees millimeter-level machining accuracy and seamless assembly.
To enhance weather resistance, aesthetics, and tactile feel, most aluminum enclosures undergo anodized surface treatment. This electrochemical process creates a dense, hard oxide layer on the aluminum surface. This layer:
Extremely wear-resistant: Achieves surface hardness exceeding 8 on the Mohs scale, effectively resisting scratches.
Corrosion and UV Resistance: Withstands harsh outdoor conditions like sun exposure, rain, and salt spray without fading or chalking.
Color and Aesthetics: Electrolytic coloring processes reliably impart classic finishes like matte black, space gray, or champagne gold. These hues are uniformly distributed and permanently embedded within the oxide layer, ensuring they never peel off.
Achieving IP65 or higher protection requires critical assembly techniques. Ultra-narrow bezels between enclosures integrate with silicone gaskets and waterproof seals, secured by high-strength die-cast aluminum corner brackets and stainless steel screws for comprehensive sealing. The junction between the front glass and the housing employs either black flexible silicone edging or adhesive sealing. This approach provides shock absorption while completely blocking the ingress of rainwater and dust.
No drawings? No problem. Send your power module specs — our engineers deliver manufacturable CAD drawings free of charge, saving you $500+ in third-party design fees and weeks of engineering time.
Get My Free CAD DesignFully custom sizes matched to your power module, battery bank and maintenance clearance.
SPCC, SGCC galvanized, SUS304 or Aluminum 5052; 1.0–3.0 mm per load and budget.
IP54–IP55 sealing packages; upgraded gaskets and glands for harsher environments.
Single / double / front-access / rear-access doors with custom locks and hinges.
Bottom or side entries, sealed gland positions and sizes to your wiring plan.
Vents, fans, heat exchangers or AC integration — engineered to your heat load.
| Custom Kiosk & Display Enclosure — Capability Range | |
|---|---|
| Material Options | SPCC / SGCC galvanized steel / SUS304 stainless steel / Aluminum 5052 |
| Thickness Range | 1.0 – 3.0 mm (per structural load & vandal rating) |
| Protection Grade | IP54 – IP65 (indoor / semi-outdoor / full outdoor) |
| Surface Treatment | Powder coating 60–80 μm / brushed / anodized finish |
| Display Integration | Precision screen cutouts, bezel and tempered glass mounting |
| Access & Service | Front / rear service doors, gas struts, hidden hinges |
| Cable Management | Internal routing channels, gland entries, power compartments |
| Mounting | Floor-standing / wall-mounted / desktop / pole-mounted |
| Branding | Silk-screen, logo embossing, custom color matching |
| Packaging | Export-grade plywood case with anti-rust film |
* All parameters are adjustable to your project. Contact us for a tailored engineering proposal.
Dimensions, module layout, or even a hand sketch — any format works.
Our engineers review manufacturability and propose structure optimizations.
Production-ready drawings delivered for your confirmation. Unlimited revision until approved.
First article produced with full QC report and photos for your approval.
Batch fabrication with in-process inspection at every critical step.
Export plywood packing, FOB/CIF/DDP shipping, 12–24 months warranty.
Quality inspection reports and photos are provided with each order, so you can confirm workmanship before the goods leave our factory. Third-party inspection (SGS / TÜV / BV) is welcome.
Request QC Report SampleSend specs → factory-direct quote in one business day. Volume pricing: unit cost typically drops 30–50% at 100+ pcs.
T/T 30% deposit, 70% balance before shipment. Sample orders and long-term partners: flexible terms available.
FOB, CIF and DDP supported. Export-grade plywood case with anti-rust film as standard.
12–24 months against manufacturing defects. Responsive after-sales with replacement parts support.
SanJun Hardware supplies custom kiosk and display enclosures to self-service equipment makers, digital signage brands and system integrators worldwide. Recognized brands trust us with their user-facing hardware — most started with a prototype and scaled to repeat volume orders.
Send your power module specifications — free CAD design and factory-direct quotation within 24 hours.
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