Custom BESS Battery Energy Storage System
CUSTOM-BUILT · MOQ 1 PIECE

Custom BESS Battery Energy Storage System – Sheet Metal Manufacturer

Custom sheet metal, not off-the-shelf — built around your exact requirements.

  • Your RequirementsShare drawings, specs or hand sketches
  • Free DFM & CADProduction-ready drawings at no cost
  • Rapid PrototypingFirst sample ships in 7–10 days
  1. Professional sheet metal manufacturing for new energy
  2. We handle sophisticated processes including laser cutting
  3. Featuring complex structural design, strict dimensional
  4. Our mature processing technology delivers high rigidity
  • ✓ Free CAD design
  • ✓ IP54–IP55
  • ✓ ±0.1 mm tolerance
  • ✓ ISO 9001 factory
  • ✓ Quote in 24h
⚙

You Buy Manufacturing Capability, Not A Fixed Product

Every cabinet on this page was built for a specific project. Your dimensions, materials, protection grade, door layout and cable entries are all decided by you — we handle structure design, process planning, fabrication and testing. This page shows what we have done and what we can do for your project.

  • SPCC cold-rolled steel, 1.2–2.0mm thick
  • IP54–IP65 protection, salt-spray tested
  • Precision CNC bending, ±0.1mm tolerance
  • Full welding + powder coating finish
  • In-house tooling & stamping capability
  • One-stop: design → fabrication → assembly

Product Overview

Item Specification Item Specification
Brand Sanjun Hardware Trade Form Sample processing, processing with supplied materials, drawing-based processing
Surface Treatment Process Spraying Item No. 09
Prototyping Cycle 3 days Production Lead Time 4-7 days
Dimensional Accuracy ±0.2mm Max. Processing Size 500×500×500mm
Processable Thickness 0.8/1.0mm Cutting Method Stamping, Laser Cutting, Mechanical Shearing, NC CNC Cutting
Processable Materials Carbon Steel, Stainless Steel, Galvanized Steel, Aluminum Alloy Sheet Metal Processes Stamping, Laser Cutting + CNC Punch Press + Bending + Welding + Grinding + Surface Spraying; Welding, Laser Cutting + Bending + Welding + Grinding + Painting; Assembly, Grinding, Bending, Riveting, Customizable
Min. Processing Size 10mm Application Fields Household & Office Supplies, Public Facilities, Transportation, Electric Power, Industrial Equipment, Construction, Optical Fiber Communication, New Energy Charging Pile Housing, Home Energy Storage Enclosure, Automotive & Marine Transportation, Automotive Industry, Medical Equipment, Automation Equipment Housing
Processable Surface Roughness Ra 1μm — —

Product Overview

Our custom enclosures for new energy storage and industrial control cabinets are tailor-made for high-grade new energy systems, power supplies and industrial automation equipment.
Unlike conventional sheet metal components, these products adopt sophisticated structures, comply with stringent safety criteria, and require superior tightness and ultra-high dimensional accuracy. We focus on complex custom sheet metal fabrication, covering laser cutting, precision stamping, CNC bending, precision welding and outdoor-grade powder coating.
Designed for long-term reliable operation in demanding industrial and outdoor environments, our enclosures deliver solid mechanical protection, electromagnetic shielding, efficient heat dissipation as well as excellent dustproof and waterproof performance for core equipment.

Superior Product Features & Technical Strengths

New energy storage and industrial control enclosures are high-end industrial sheet metal products with high technical barriers.

✅ Complex Structural Design

Featured with multi-layer frameworks, densely arranged mounting holes and custom internal reinforcing brackets, they require sophisticated processing capabilities that ordinary sheet metal workshops cannot meet.

✅ Outstanding Structural Stability

Built with high rigidity to resist deformation and loose fitting caused by vibration during operation, transportation and on-site installation. Thick industrial-grade metal sheets and optimized reinforcing structure guarantee strong load capacity and impact resistance.

✅ Reliable Comprehensive Performance

Excellent sealing, heat dissipation and electromagnetic isolation are well balanced. The surface coating provides outstanding anti-corrosion, anti-rust and anti-aging properties, perfectly adapting to outdoor energy storage stations, factory workshops and high temperature & high humidity working conditions.


High-precision & High-difficulty Sheet Metal Craftsmanship

We adopt a full set of advanced manufacturing processes to ensure premium product quality:
  1. High-precision Laser Cutting

    Burr-free cutting and accurate hole positioning, enabling seamless assembly with electronic components and fittings.

  2. Precision Die Stamping

    Guarantees uniform specifications and stable structural strength for profiled parts and mass production.

  3. CNC Precision Bending

    Strict angle tolerance control ensures even and neat assembly gaps across the whole unit.

  4. Full Welding & Seamless Polishing

    Eliminates gaps thoroughly and greatly improves the overall tightness of cabinets.

  5. Electrostatic Powder Coating

    Forms a thick protective layer that is scratch-resistant, UV-resistant and anti-corrosive, effectively prolonging the service life in harsh scenarios.


Our Core Competitive Advantages

As a professional manufacturer specializing in high-difficulty sheet metal products for new energy industry, we stand out from general processing factories:

🔹 Rich experience in producing high-precision, complex-structured and high-sealing enclosures for energy storage and industrial control equipment.

🔹 Capable of tackling various customized challenges, including irregular cabinet shapes, complex hole layouts, ultra-flat surface requirements and strict sealing standards.

🔹 Complete in-house production lines covering all procedures from cutting, stamping, bending, welding and polishing to automatic powder coating, realizing one-stop manufacturing and timely delivery.

🔹 Rigorous tolerance management keeps assembly errors to a minimum. Our professional engineering team can optimize designs based on clients’ drawings to reduce weight, improve heat dissipation and enhance structural stability, helping clients boost product competitiveness.


Customization & Application

Customization Service

We support full OEM & ODM customization:

Custom dimensions, special-shaped structures, interface layouts, internal brackets, surface colors, logo engraving and upgrade of IP protection grades are all available.

Application Scope

Widely applied to energy storage power stations, industrial control devices, distribution cabinets, new energy power equipment, charging & storage integrated machines and automated industrial equipment.
With solid structure, exquisite workmanship, strong environmental adaptability and long service life, our products have become the preferred custom sheet metal solution for numerous brands in new energy and industrial sectors.

😩 Typical Buyer Pain Points

  • No structural drawings ready for battery rack integration
  • Cabinet deformation under heavy battery module weight
  • Poor thermal design causing cell overheating and derating
  • Water ingress risking catastrophic battery damage
  • Fire safety gaps failing local certification
  • Long lead times delaying your BESS project rollout

✅ How SanJun Solves Them

  • Free production-ready CAD — you send pack layout, we draw
  • Reinforced frame with load-bearing cross members
  • Thermal design validated: vents, ducts, fan or AC integration
  • IP54–IP65 sealing, 100% tested before shipment
  • Fire-rated partitions and exhaust provisions available
  • Prototype in 7–10 days, mass production 15–25 days
★ Our Core Advantage

Free Production-Ready CAD Design

No drawings? No problem. Send your power module specs — our engineers deliver manufacturable CAD drawings free of charge, saving you $500+ in third-party design fees and weeks of engineering time.

Get My Free CAD Design
CAD FREE
MOQ 1Piece — Prototype Friendly
±0.1mmStandard Tolerance
7–10Days to First Prototype
ISO 9001Certified Factory Direct

What You Can Customize

📐Dimensions & Layout

Fully custom sizes matched to your power module, battery bank and maintenance clearance.

🧱Material & Thickness

SPCC, SGCC galvanized, SUS304 or Aluminum 5052; 1.0–3.0 mm per load and budget.

💧Protection Grade

IP54–IP55 sealing packages; upgraded gaskets and glands for harsher environments.

🚪Door & Access

Single / double / front-access / rear-access doors with custom locks and hinges.

🔌Cable Entry

Bottom or side entries, sealed gland positions and sizes to your wiring plan.

🌡️Thermal System

Vents, fans, heat exchangers or AC integration — engineered to your heat load.

Manufacturing Capability & Specifications

Custom BESS Energy Storage Cabinet — Capability Range
Material OptionsSPCC / SGCC galvanized steel / SUS304 stainless steel / Aluminum 5052
Thickness Range1.2 – 3.0 mm (reinforced for battery rack load)
Protection GradeIP54 – IP65 waterproof and dust-proof
Surface TreatmentOutdoor weather-resistant powder coating, 60 – 80 μm
Thermal ManagementAir-cooled / liquid-cooled integration, fan or AC cutouts
Fire & SafetyFire-rated partitions, exhaust vents, sensor mounting points
Cable EntryBottom / side sealed glands sized to your busbar layout
MountingFloor-standing with adjustable leveling feet / pad-mount base
Rated CapacitySized to your pack — from 50 kWh to multi-MWh containers
PackagingExport-grade plywood case with anti-rust film

* All parameters are adjustable to your project. Contact us for a tailored engineering proposal.

How We Work With You — From RFQ to Delivery

Step 1 · 24hSend Requirements

Dimensions, module layout, or even a hand sketch — any format works.

Step 2 · FreeEngineering Review

Our engineers review manufacturability and propose structure optimizations.

Step 3 · FreeCAD Design

Production-ready drawings delivered for your confirmation. Unlimited revision until approved.

Step 4 · 7–10dPrototype

First article produced with full QC report and photos for your approval.

Step 5 · 15–25dMass Production

Batch fabrication with in-process inspection at every critical step.

Step 6Delivery & Support

Export plywood packing, FOB/CIF/DDP shipping, 12–24 months warranty.

Quality Control Before Every Shipment

Quality inspection reports and photos are provided with each order, so you can confirm workmanship before the goods leave our factory. Third-party inspection (SGS / TÜV / BV) is welcome.

Request QC Report Sample

Pricing & Trade Terms — No Surprises

⏱Quotation within 24 hours

Send specs → factory-direct quote in one business day. Volume pricing: unit cost typically drops 30–50% at 100+ pcs.

💳Payment

T/T 30% deposit, 70% balance before shipment. Sample orders and long-term partners: flexible terms available.

🚢Shipping

FOB, CIF and DDP supported. Export-grade plywood case with anti-rust film as standard.

🛡Warranty

12–24 months against manufacturing defects. Responsive after-sales with replacement parts support.

Proven in the Field

SanJun Hardware supplies custom BESS enclosures to energy storage integrators, solar EPCs and battery manufacturers worldwide. Tier-1 storage brands trust us with their cabinet programs — most started with a prototype and scaled to repeat container orders.

2,000+BESS cabinets delivered to EU & AU integrators
0Thermal or sealing failures reported to date
100+Custom projects completed per year

Frequently Asked Questions

What is the minimum order quantity?
MOQ is 1 piece. We welcome prototype and small-batch orders so you can validate the design before scaling up.
Can you design the cabinet if we don't have drawings?
Yes. Free production-ready CAD drawing design is our core service. Provide your power module dimensions, weight and layout requirements, and our engineers will produce manufacturable drawings for your confirmation.
What drawing formats do you accept?
We accept STEP, IGS, DWG, DXF and PDF sketches. Even a hand sketch with key dimensions is enough to start.
How do you quote? What are the payment terms?
Factory-direct quotation within 24 hours of receiving your requirements. Payment by T/T (30% deposit, 70% before shipment). FOB, CIF and DDP shipping terms supported.
What is the typical lead time?
Samples take 7–10 days; mass production takes 15–25 days depending on quantity and surface treatment requirements.
Can the cabinet achieve IP55 or higher protection?
Yes. Our standard sealing design reaches IP54–IP55, and we can upgrade gaskets, cable glands and door structures for harsher environments.
Do you ship internationally?
Yes, we export worldwide with export-grade plywood packaging, and we support FOB, CIF and DDP shipping terms.

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Start Your Custom Project Today

Send your power module specifications — free CAD design and factory-direct quotation within 24 hours.

Get Free Design & Quote
✓Reply within 24h ✓MOQ 1 piece ✓NDA on request ✓12–24 months warranty
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