Custom Stackable Solar Lithium Battery
CUSTOM-BUILT · MOQ 1 PIECE

Custom Stackable Solar Lithium – BESS Cabinet Manufacturer | OEM/ODM

Custom sheet metal, not off-the-shelf — built around your exact requirements.

  • Your RequirementsShare drawings, specs or hand sketches
  • Free DFM & CADProduction-ready drawings at no cost
  • Rapid PrototypingFirst sample ships in 7–10 days
  1. SanJun Hardware is a professional precision sheet metal
  2. We adopt carbon steel, galvanized steel and stainless steel
  3. Our one-stop in-house production resolves mainstream
  4. We fully support OEM & ODM customization for all
  • ✓ Free CAD design
  • ✓ IP54–IP55
  • ✓ ±0.1 mm tolerance
  • ✓ ISO 9001 factory
  • ✓ Quote in 24h

You Buy Manufacturing Capability, Not A Fixed Product

Every cabinet on this page was built for a specific project. Your dimensions, materials, protection grade, door layout and cable entries are all decided by you — we handle structure design, process planning, fabrication and testing. This page shows what we have done and what we can do for your project.

  • SPCC cold-rolled steel, 1.2–2.0mm thick
  • IP54–IP65 protection, salt-spray tested
  • Precision CNC bending, ±0.1mm tolerance
  • Full welding + powder coating finish
  • In-house tooling & stamping capability
  • One-stop: design → fabrication → assembly

Product Overview

1. Product Overview

Our stackable lithium battery storage metal enclosures are tailor-made sheet metal housings specially designed for solar photovoltaic energy storage, off-grid power supply and commercial BESS systems. Reinforced stacking frame structure supports multi-layer vertical stacking, with precise positioning lugs to control interlayer gap ≤0.05mm, single cabinet load up to 300kg. Integrated full sealing structure achieves IP54/IP65 waterproof, dustproof and anti-corrosion performance, effectively protecting internal LiFePO4 battery modules, BMS, wiring harness and control components from rain, sand, humidity and salt spray erosion.

All cabinet dimensions, stacking height, ventilation louvers, cable inlet ports, lock structure, mounting brackets and surface colors can be fully customized to match your battery layout, installation space and outdoor harsh environment requirements.

2. Core Advantages & Industry Pain Points We Have Overcome

✅ Exclusive Edge: 100% Free CAD Drawing & DFM Analysis

Most sheet metal factories require buyers to supply complete engineering drawings before quotation and production. SanJun Hardware breaks this threshold: you only need to inform us your battery size, stacking layers, IP protection grade, heat dissipation demands and installation scenarios. Our senior new energy engineering team completes all structural design, DFM manufacturability optimization and production drawings free of charge. You do not need to prepare any sketches or drafts by yourself, greatly cutting your R&D outsourcing cost and project trial risks. We revise drawings repeatedly until fully matching your stacking assembly demands.

✅ Technical Bottlenecks Solved via Precision Sheet Metal Craft

  1. Solved stacking frame bending & welding deformation: Thickened reinforced bearing frame eliminates thermal distortion, keeps multi-layer stacking stable without tilting
  2. Fixed interlayer positioning clearance mismatch: Custom precision positioning lugs control gap within 0.05mm, easy modular assembly
  3. Improved sealing failure & water ingress: Custom integrated rubber sealing strips, stable waterproof performance under temperature & humidity fluctuation
  4. Resolved uneven powder coating & coastal salt spray corrosion: Multi-layer outdoor weather-resistant electrostatic powder coating, C3/C4 anti-corrosion grade for seaside projects
  5. Optimized thin plate springback & batch dimensional inconsistency: CNC precision bending & fixture calibration, consistent tolerance ±0.1mm for mass production
  6. Enhanced heat dissipation design: Custom vent louver layout to avoid battery overheating during long-term operation

✅ Full In-House One-Stop Fabrication Workflow

Whole production procedures finished inside our factory without outsourcing: Laser Cutting → CNC Precision Bending → Seamless TIG/MIG Welding → Deburring & Polishing → Outdoor Anti-Corrosion Powder Coating → Stacking Frame Assembly & Sealing Test. Unified quality control, shorter lead time and lower comprehensive procurement cost for global new energy manufacturers.

3. Material & Surface Treatment Options

  • Main Raw Materials: Cold rolled carbon steel, galvanized steel, 304/316 stainless steel, aluminum alloy (light indoor stacking)
  • Plate Thickness: 1.2mm–3.5mm, customized based on stacking load requirements
  • Surface Finish: Outdoor weather-proof powder coating, anti-rust primer + topcoat, sandblasting, brushed stainless steel
  • Protection Grade: Custom IP54 / IP55 / IP65 waterproof & dustproof
  • Customizable Items: Cabinet outer size, stacking layers, internal battery compartment layout, ventilation holes, cable glands, lock type, silk screen brand logo, mounting handles

4. Wide Application Industry Scenarios

Residential household solar energy storage, commercial distributed PV power stations, off-grid backup power systems, industrial BESS battery energy storage, communication base station backup power, EV charging station energy storage cabinets, rooftop photovoltaic power generation, remote rural power supply, marine & coastal energy storage projects.

5. Factory Quality Assurance

All products comply with ISO9001 quality management system and RoHS environmental standards. Every stackable storage cabinet passes stacking load test, waterproof & dust tightness test and full dimensional inspection before delivery. We accept small sample trial orders and large-scale mass production, guarantee stable batch quality and on-time shipment for global new energy clients.

😩 Typical Buyer Pain Points

  • No structural drawings ready for battery rack integration
  • Cabinet deformation under heavy battery module weight
  • Poor thermal design causing cell overheating and derating
  • Water ingress risking catastrophic battery damage
  • Fire safety gaps failing local certification
  • Long lead times delaying your BESS project rollout

✅ How SanJun Solves Them

  • Free production-ready CAD — you send pack layout, we draw
  • Reinforced frame with load-bearing cross members
  • Thermal design validated: vents, ducts, fan or AC integration
  • IP54–IP65 sealing, 100% tested before shipment
  • Fire-rated partitions and exhaust provisions available
  • Prototype in 7–10 days, mass production 15–25 days
★ Our Core Advantage

Free Production-Ready CAD Design

No drawings? No problem. Send your power module specs — our engineers deliver manufacturable CAD drawings free of charge, saving you $500+ in third-party design fees and weeks of engineering time.

Get My Free CAD Design
CAD FREE
MOQ 1Piece — Prototype Friendly
±0.1mmStandard Tolerance
7–10Days to First Prototype
ISO 9001Certified Factory Direct

What You Can Customize

📐Dimensions & Layout

Fully custom sizes matched to your power module, battery bank and maintenance clearance.

🧱Material & Thickness

SPCC, SGCC galvanized, SUS304 or Aluminum 5052; 1.0–3.0 mm per load and budget.

💧Protection Grade

IP54–IP55 sealing packages; upgraded gaskets and glands for harsher environments.

🚪Door & Access

Single / double / front-access / rear-access doors with custom locks and hinges.

🔌Cable Entry

Bottom or side entries, sealed gland positions and sizes to your wiring plan.

🌡️Thermal System

Vents, fans, heat exchangers or AC integration — engineered to your heat load.

Manufacturing Capability & Specifications

Custom BESS Energy Storage Cabinet — Capability Range
Material OptionsSPCC / SGCC galvanized steel / SUS304 stainless steel / Aluminum 5052
Thickness Range1.2 – 3.0 mm (reinforced for battery rack load)
Protection GradeIP54 – IP65 waterproof and dust-proof
Surface TreatmentOutdoor weather-resistant powder coating, 60 – 80 μm
Thermal ManagementAir-cooled / liquid-cooled integration, fan or AC cutouts
Fire & SafetyFire-rated partitions, exhaust vents, sensor mounting points
Cable EntryBottom / side sealed glands sized to your busbar layout
MountingFloor-standing with adjustable leveling feet / pad-mount base
Rated CapacitySized to your pack — from 50 kWh to multi-MWh containers
PackagingExport-grade plywood case with anti-rust film

* All parameters are adjustable to your project. Contact us for a tailored engineering proposal.

How We Work With You — From RFQ to Delivery

Step 1 · 24hSend Requirements

Dimensions, module layout, or even a hand sketch — any format works.

Step 2 · FreeEngineering Review

Our engineers review manufacturability and propose structure optimizations.

Step 3 · FreeCAD Design

Production-ready drawings delivered for your confirmation. Unlimited revision until approved.

Step 4 · 7–10dPrototype

First article produced with full QC report and photos for your approval.

Step 5 · 15–25dMass Production

Batch fabrication with in-process inspection at every critical step.

Step 6Delivery & Support

Export plywood packing, FOB/CIF/DDP shipping, 12–24 months warranty.

Quality Control Before Every Shipment

Quality inspection reports and photos are provided with each order, so you can confirm workmanship before the goods leave our factory. Third-party inspection (SGS / TÜV / BV) is welcome.

Request QC Report Sample

Pricing & Trade Terms — No Surprises

Quotation within 24 hours

Send specs → factory-direct quote in one business day. Volume pricing: unit cost typically drops 30–50% at 100+ pcs.

💳Payment

T/T 30% deposit, 70% balance before shipment. Sample orders and long-term partners: flexible terms available.

🚢Shipping

FOB, CIF and DDP supported. Export-grade plywood case with anti-rust film as standard.

🛡Warranty

12–24 months against manufacturing defects. Responsive after-sales with replacement parts support.

Proven in the Field

SanJun Hardware supplies custom BESS enclosures to energy storage integrators, solar EPCs and battery manufacturers worldwide. Tier-1 storage brands trust us with their cabinet programs — most started with a prototype and scaled to repeat container orders.

2,000+BESS cabinets delivered to EU & AU integrators
0Thermal or sealing failures reported to date
100+Custom projects completed per year

Frequently Asked Questions

What is the minimum order quantity?
MOQ is 1 piece. We welcome prototype and small-batch orders so you can validate the design before scaling up.
Can you design the cabinet if we don't have drawings?
Yes. Free production-ready CAD drawing design is our core service. Provide your power module dimensions, weight and layout requirements, and our engineers will produce manufacturable drawings for your confirmation.
What drawing formats do you accept?
We accept STEP, IGS, DWG, DXF and PDF sketches. Even a hand sketch with key dimensions is enough to start.
How do you quote? What are the payment terms?
Factory-direct quotation within 24 hours of receiving your requirements. Payment by T/T (30% deposit, 70% before shipment). FOB, CIF and DDP shipping terms supported.
What is the typical lead time?
Samples take 7–10 days; mass production takes 15–25 days depending on quantity and surface treatment requirements.
Can the cabinet achieve IP55 or higher protection?
Yes. Our standard sealing design reaches IP54–IP55, and we can upgrade gaskets, cable glands and door structures for harsher environments.
Do you ship internationally?
Yes, we export worldwide with export-grade plywood packaging, and we support FOB, CIF and DDP shipping terms.

Other Custom Projects You May Be Interested In

Custom BESS Battery Energy Storage System – Sheet Metal Manufacturer
Energy Storage Cabin…
Custom BESS Battery Energy Storage System – Sheet… View Product →
Custom 6063 Aluminum Laser Perforated – Electrical Cabinet Supplier
Custom Precision Str…
Custom 6063 Aluminum Laser Perforated – Electrical Cabinet… View Product →
Custom OEM Factory Precision – Electrical Cabinet Supplier | OEM/ODM
Custom Sheet Metal F…
Custom OEM Factory Precision – Electrical Cabinet Supplier… View Product →
Custom Grid New Energy Battery Integrated – BESS Cabinet Manufacturer
Energy Storage Cabin…
Custom Grid New Energy Battery Integrated – BESS… View Product →
Custom Latest Liftable Smart School Classroom Podium Enclosure
Education Interactiv…
Custom Latest Liftable Smart School Classroom Podium Enclosure View Product →
Custom Wall mounted Home Solar – BESS Cabinet Manufacturer | OEM/ODM
Energy Storage Cabin…
Custom Wall mounted Home Solar – BESS Cabinet… View Product →
Custom Multiple sizes Floor-standing/ – Sheet Metal Enclosure Manuf…
Self-Service Kiosk E…
Custom Multiple sizes Floor-standing/ – Sheet Metal Enclosure… View Product →
Custom OEM ODM Custom – Sheet Metal Enclosure Manufacturer | OEM/ODM
Self-Service Kiosk E…
Custom OEM ODM Custom – Sheet Metal Enclosure… View Product →

Start Your Custom Project Today

Send your power module specifications — free CAD design and factory-direct quotation within 24 hours.

Get Free Design & Quote
Reply within 24h MOQ 1 piece NDA on request 12–24 months warranty
Home
WhatsApp
Email
Contacts